Are you looking for the best vial filling machine suppliers for your business? Let’s dive into a comparison of the top manufacturers, highlighting their unique features, capabilities, and what sets them apart in the industry. Here’s a guide to help you make the right choice.
Vial Filling Machines | Liquid filling solutions
Product Details: Syntegon offers vial filling machines with complete line solutions, including pure media preparation, filling, closing, freeze-drying, and inspection. Machines like FLC 3000, Versynta ARF 1000, and FLT 1000 cater to various production needs.
Pros:
– High process safety and reliability with proven te…
– Wide processing area: filling range from 0.2 to 50…
– Compact GMP-compliant machine design for medium an…
– Flexible filling and closing machines for industri…
– Optional 100% in-process control (IPC) for safe an…
– Generation, storage, and distribution of pure medi…
– Formulation systems for multiple process steps
Cons:
– Limited information on specific maintenance requir…
– Potential complexity in integrating multiple filli…
– Dependence on specific format part sets for differ…
Vial filling machine: Washing, sterilizing, filling and closing
Product Details: Groninger vial filling machines process bulk vials, washing, sterilizing, filling, and closing up to 600 vials per minute. They comply with cGMP requirements and are suitable for various pharmaceutical products, including vaccines and biologics.
Pros:
– High flexibility with output ranges from 50 to 600…
– 100% In-Process-Control (IPC) for precise filling
– Quickchange format with the quickconnect system
– Integration of sterilization, freeze-drying, and e…
– Compatible with isolators, open and closed RABS sy…
– Minimized product loss with smartfill technology
Cons:
– Complex setup and maintenance may be required for…
– High initial investment due to advanced technology…
Liquid Vial Filling Machines
Vial Filling Equipment, Closing, and Labeling Machines
Product Details: The ‘Combi’ solutions process multiple vial formats in different sizes and shapes in the same unit.
Pros:
– High chemical resistance, limiting interactions be…
– Effective for low-fill, cost-effective finishing p…
– Modular design for client-specific configuration
– Competitive costs and delivery times
– Can process multiple vial formats in different siz…
– Fully servo-driven for repeatable performance and…
Cons:
– Requires specialized training for operation and ma…
– High initial investment for advanced machinery
– Integration with other equipment may require addit…
Bench-Top Vial, Syringe & Cartridge Filling Machine
Product Details: The CFS supports serum or lyo stopper options for vials and manual placement and removal of containers. It is ideal for labs and small batch filling applications of sterile injectable products.
Pros:
– Consistent and accurate container filling
– Compact, aseptic design compatible with cleanrooms…
– Integrated electronic weigh scale for automatic fi…
– Minimal product shear and agitation
– Suitable for small batch processing of sterile inj…
Cons:
– Manual placement and removal of containers require…
– Limited to semi-automatic operation
Automated Vial Filling Workstation
Product Details: The VERSA™ 110 Vial Filling system is an automated liquid handling workstation designed for accurate and reliable vial filling. It handles volumes from 1 μL to 20 mL with a precision of CV <1% at
50 μL. The system features a single robotic arm with 2-8 ReagentDrop channels and supports various container types.
Pros:
– Complete walk-away solution frees up time for lab…
– Precise volume dispensing to distribute the same a…
– Medium-throughput solution to process many vials a…
– Dispense multiple different solutions in the same…
– Supports diverse vial types for maximum flexibilit…
– Reduces volumetric variations caused by handling e…
Cons:
– Optional safety hood with HEPA filter, UV lights,…
– Certain materials may not be compatible with autoc…
Vials & Bottles Filling Machines
Product Details: Machines are tailored to customer specifications, employing advanced technologies for high-quality performance. They can process vials and bottles in bulk or from RTU nests.
Pros:
– Flexible solutions for various packaging needs
– Custom-built to meet specific customer performance…
– Advanced technologies for high-quality performance
– Range from compact, semi-automated to fully-automa…
Cons:
– High initial investment for automated and high-spe…
– Complexity in setup and maintenance for advanced m…
– Dependence on customer specifications may limit st…
Aseptic Filling Machines – Syringes, Vials & Catridges
Product Details: Additional features include automated in-process control, standard gassing and vacuum functions, and design compatibility with isolators and RABS containment systems.
Pros:
– High flexibility and modularity in processing RTU…
– Tool-free format changeovers for minimal downtime.
– 100% In-Process-Control (IPC) for precise filling…
– Compatibility with various filling systems (rotary…
– Integration with CIP/SIP cleaning systems for maxi…
– Suitable for a wide range of pharmaceutical produc…
Cons:
– Complex setup and operation may require specialize…
– High initial investment due to advanced technology…
– Dependence on specific sterilization and cleaning…
Pharma vial filling
Product Details: The Microcell™ Vial Filler and SA25 Aseptic Filling Workcell fill nested, pre-sterilized ISO vials from 2R to 50R, ensuring accurate and bubble-free filling. These systems are designed for aseptic filling operations.
Pros:
– Accurate, bubble-free syringe and vial filling
– Minimizes contamination risk
– Flexible filling operations for batches up to 20,0…
– Small footprint, suitable for Grade C background c…
Cons:
– Requires specific cleanroom conditions (Grade C ba…
– Limited to pre-sterilized ISO vials
Vial Filling Machine | Yuyama USA Inc.
Product Details: Yuyama’s automated vial filling machines include fully-automatic and semi-automatic models. The fully-automatic EV-180UC fills and labels vials, choosing the appropriate size vial, and features a 15-inch touch screen and universal canister. The semi-automatic EV-54 requires
manual vial selection but offers flexibility and compact design.
Pros:
– Reduces labor and technician costs
– Improves customer communication
– High speed and accuracy in dispensing medication
– Universal canister accommodates various medication…
– User-friendly 15-inch touch screen for easy operat…
– Compact design for flexible pharmacy layout
Cons:
– Fully-automatic model may require significant init…
– Semi-automatic model requires manual vial selectio…
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Vial Filling Machines | Liquid filling solutions | Syntegon offers vial filling machines with complete line solutions, including pure media preparation… | – High process safety and reliability with proven te… – Wide processing area: filling range from 0… | – Limited information on specific maintenance requir… – Potential complexity in integrating multip… |
| Vial filling machine: Washing, sterilizing, filling and closing | Groninger vial filling machines process bulk vials, washing, sterilizing, filling, and closing up to… | – High flexibility with output ranges from 50 to 600… – 100% In-Process-Control (IPC) for precise… | – Complex setup and maintenance may be required for… – High initial investment due to advanced tec… | www.groninger-group.com |
| Liquid Vial Filling Machines | www.cozzoli.com | |||
| Vial Filling Equipment, Closing, and Labeling Machines | The ‘Combi’ solutions process multiple vial formats in different sizes and shapes in the same unit. | – High chemical resistance, limiting interactions be… – Effective for low-fill, cost-effective fin… | – Requires specialized training for operation and ma… – High initial investment for advanced machi… | www.njmpackaging.com |
| Bench-Top Vial, Syringe & Cartridge Filling Machine | The CFS supports serum or lyo stopper options for vials and manual placement and removal of containe… | – Consistent and accurate container filling – Compact, aseptic design compatible with cleanrooms…… | – Manual placement and removal of containers require… – Limited to semi-automatic operation | www.ast-inc.com |
| Automated Vial Filling Workstation | The VERSA™ 110 Vial Filling system is an automated liquid handling workstation designed for accurate… | – Complete walk-away solution frees up time for lab… – Precise volume dispensing to distribute the… | – Optional safety hood with HEPA filter, UV lights,… – Certain materials may not be compatible wit… | www.aurorabiomed.com |
| Vials & Bottles Filling Machines | Machines are tailored to customer specifications, employing advanced technologies for high-quality p… | – Flexible solutions for various packaging needs – Custom-built to meet specific customer performanc… | – High initial investment for automated and high-spe… – Complexity in setup and maintenance for ad… | www.bausch-group.com |
| Aseptic Filling Machines – Syringes, Vials & Catridges | Additional features include automated in-process control, standard gassing and vacuum functions, and… | – High flexibility and modularity in processing RTU… – Tool-free format changeovers for minimal do… | – Complex setup and operation may require specialize… – High initial investment due to advanced te… | www.groninger-group.com |
| Pharma vial filling | The Microcell™ Vial Filler and SA25 Aseptic Filling Workcell fill nested, pre-sterilized ISO vials f… | – Accurate, bubble-free syringe and vial filling – Minimizes contamination risk – Flexible filling o… | – Requires specific cleanroom conditions (Grade C ba… – Limited to pre-sterilized ISO vials | www.cytivalifesciences.com |
| Vial Filling Machine | Yuyama USA Inc. | Yuyama’s automated vial filling machines include fully-automatic and semi-automatic models. The full… | – Reduces labor and technician costs – Improves customer communication – High speed and accuracy in… | – Fully-automatic model may require significant init… – Semi-automatic model requires manual vial… |
Frequently Asked Questions (FAQs)
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What is a Vial Filling Machine?
A vial filling machine is a device designed to fill and seal vials, typically used in the pharmaceutical industry. It accurately fills vials with liquid or powder products and can include features like washing, filling, and capping.
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How Does a Vial Filling Machine Work?
A vial filling machine works by using a combination of mechanical and pneumatic components. Vials are fed through a conveyor, positioned under filling nozzles, and filled with a precise amount of product before being sealed or bunged.
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What Types of Products Can a Vial Filling Machine Handle?
You can use a vial filling machine for filling liquid products that are less viscous, as well as injectable powders. These machines are versatile and can handle various pharmaceutical and medical products.
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What Factors Should You Consider When Choosing a Vial Filling Machine?
When choosing a vial filling machine, consider the viscosity of the liquid, the type and size of the vial, and the required fill accuracy. Additionally, think about the level of automation and the specific features needed for your product.
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Can a Vial Filling Machine Be Used in Industries Other Than Pharmaceuticals?
While vial filling machines are predominantly used in the pharmaceutical industry, they can also be used in other sectors such as food and beverage, especially for products that require precise filling and sealing, like certain types of sauces or oils.
