Are you looking for the best roll forming companies to meet your metal fabrication needs? Here’s a straightforward guide to help you compare the top suppliers, ensuring you find the perfect fit for your projects. Let’s dive in and explore the leading manufacturers together.

Roll Forming Companies | Roll Forming Suppliers

Product Details: Roll formed parts are metal products shaped by a series of rollers. Common products include angle irons, metal channels, trims, wall panels, and circular metal rings. Used in construction, automotive, and agriculture industries.

Pros:
– Exceptionally cost-effective due to minimal scrap…
– Low tooling costs and high material utilization (n…
– Versatile and produces long-lasting results with c…
– Efficient for high-volume orders with fast turnaro…
– Enhanced by additional elements like TIG welding,…

Cons:
– Limited by the complexity of shapes that can be pr…
– Requires precise engineering and design to avoid m…

Roll Forming Corporation | voestalpine

Product Details: voestalpine Roll Forming Corporation supplies custom roll formed metal components for various industries, including aerospace, infrastructure, electrical, AS/RS, architectural, solar, and automotive.

Pros:
– Flexible, responsive, and cost-effective alternati…
– High tolerance and precision in components for ope…
– Lightweight structural components for performance…
– Custom components tailored for specific applicatio…

Cons:
– Limited geographical presence, primarily based in…
– Dependence on specific industries which can be sub…

Custom Roll Forming

Product Details: Secondary processes include power coat and paint, assembly, welding, offline punching & notching, robotic welding, hot dip galvanizing, and laser & plasma cut.

Pros:
– Comprehensive custom roll forming services
– Wide range of material support
– Advanced inline and offline processing capabilitie…
– Maintenance-free tooling
– Engineering and design assistance
– Efficient production and inventory management

Cons:
– High initial investment for custom equipment
– Complex setup and integration required
– Dependence on specialized maintenance and support

ROLL FORMING

Product Details: Shape Corp. specializes in advanced custom roll forming, utilizing high-strength steel and innovative processes. The technology integrates in-line operations, reducing the need for secondary operations and enhancing efficiency.

Pros:
– Optimized material usage
– Shorter lead time
– Cost-effective engineering changes
– Reduced cost from in-line operations
– Reduced tooling costs
– Material flexibility: mild steel, aluminum, advanc…
– In-line processes: piercing, notching, welding, sw…
– Constant and non-constant curvatures without new t…
– Various hole patterns and part lengths from one se…

Cons:
– Complexity in setting up initial tooling
– Dependence on advanced technology and machinery
– Limited to high-volume production due to continuou…

Roll Forming

Product Details: Formtek systems can consolidate notching and fastening operations, eliminate multiple press brake operations, and integrate multiple fabricating processes to streamline manufacturing.

Pros:
– High productivity and efficiency through integrate…
– Ability to produce a wide range of products, from…
– Customizable solutions to meet specific operationa…
– Digital controls and batch production capabilities…
– Support for legacy systems with spare parts, servi…

Cons:
– Complex systems may require significant initial in…
– Need for specialized training for operators to han…
– Potential for high maintenance costs due to the co…

Roll Forming Suppliers

Product Details: Custom roll forming and steel fabrication services. Parts include angles, bows, beams, brackets, channels, flanges, panels, plates, posts, rails, stakes, and more.

Pros:
– Capable of processing various materials: aluminum,…
– Services include cleaning, cut-off, in-line edge c…
– Meets ANSI, ASTM, and DOT standards.
– High volume production runs available with JIT del…
– Serves multiple industries: furniture, electrical,…

Cons:
– Limited geographic locations for some suppliers.
– Specific thickness and width limitations for diffe…
– No mention of cost or pricing details.

Welcome to Samson Roll Form

Roll Forming Manufacturers and Companies

Product Details: Machines include entry, roller station, cut-off press, and exit sections. Some feature laser or TIG welding capabilities and can be customized as open or closed loop systems.

Pros:
– Utilized in multiple industries
– Can be customized for specific applications
– Incorporates advanced CNC technology for high-volu…

Cons:
– Labor-intensive roller configuration requires trai…
– Cannot create sealed ring products without welding…
– High accuracy and throughput systems can be costly

Custom Roll Forming | voestalpine …

Product Details: Roll forming is a process using consecutive sets of rolls to bend metal strips into desired cross-section profiles. It accommodates materials from .010″ to .250″ thick and integrates secondary operations like welding and laser cutting.

Pros:
– High-volume capacity with ultra-precise processing…
– More flexible and responsive than press braking or…
– Accommodates metals with variable surface coatings…
– Processes higher-strength steels without breaking…
– Creates stronger and lighter structural components…
– Reduces operational and capital costs by eliminati…
– Supports in-line processes including TOX™, Tog-L-L…

Cons:
– Limited by the ductility of the metal for bend rad…
– Requires specific material properties for optimal…

Custom Roll Forming Services

Product Details: Custom roll forming services by Premier Products of Racine, Inc. involve bending coils of metal through a series of rolls to achieve the desired profile. The process uses fixed rollers to guide and bend the

metal strips, producing parts with uniform cross-sections. The company can manufacture parts in thicknesses of .010–3/16 inches, up to 20 inches in width, and with virtually unlimited lengths. Materials include aluminum, aluminized steel, stainless steel,

and titanium. Finishing and in-process capabilities such as cleaning, cut-off, edge conditioning, embossing, and pre-notching are also offered.

Pros:
– Faster production speeds and greater production co…
– Broader part versatility, including complex profil…
– Superior precision, quality, and consistency compa…
– Suitable for large production runs with tight tole…
– Enhanced efficiency and higher production speeds a…
– Reduced production costs due to proprietary proces…
– Material and design flexibility for ferrous and no…

Cons:
– Limited to specific material thicknesses (.010–3/1…
– Requires specialized equipment and expertise.
– May involve manual processing stages, such as retr…

Comparison Table

Company	Product Details	Pros	Cons	Website
Roll Forming Companies	Roll Forming Suppliers	Roll formed parts are metal products shaped by a series of rollers. Common products include angle ir…	– Exceptionally cost-effective due to minimal scrap… – Low tooling costs and high material utiliza…	– Limited by the complexity of shapes that can be pr… – Requires precise engineering and design to…
Roll Forming Corporation	voestalpine	voestalpine Roll Forming Corporation supplies custom roll formed metal components for various indust…	– Flexible, responsive, and cost-effective alternati… – High tolerance and precision in components…	– Limited geographical presence, primarily based in… – Dependence on specific industries which can…
Custom Roll Forming	Secondary processes include power coat and paint, assembly, welding, offline punching & notching, ro…	– Comprehensive custom roll forming services – Wide range of material support – Advanced inline and…	– High initial investment for custom equipment – Complex setup and integration required – Dependence…	www.bradburygroup.com
ROLL FORMING	Shape Corp. specializes in advanced custom roll forming, utilizing high-strength steel and innovativ…	– Optimized material usage – Shorter lead time – Cost-effective engineering changes – Reduced cost f…	– Complexity in setting up initial tooling – Dependence on advanced technology and machinery – Limit…	www.shapecorp.com
Roll Forming	Formtek systems can consolidate notching and fastening operations, eliminate multiple press brake op…	– High productivity and efficiency through integrate… – Ability to produce a wide range of product…	– Complex systems may require significant initial in… – Need for specialized training for operator…	www.formtekgroup.com
Roll Forming Suppliers	Custom roll forming and steel fabrication services. Parts include angles, bows, beams, brackets, cha…	– Capable of processing various materials: aluminum,… – Services include cleaning, cut-off, in-lin…	– Limited geographic locations for some suppliers. – Specific thickness and width limitations for di…	www.thomasnet.com
Welcome to Samson Roll Form				www.samsonrollform.com
Roll Forming Manufacturers and Companies	Machines include entry, roller station, cut-off press, and exit sections. Some feature laser or TIG…	– Utilized in multiple industries – Can be customized for specific applications – Incorporates advan…	– Labor-intensive roller configuration requires trai… – Cannot create sealed ring products without…	www.iqsdirectory.com
Custom Roll Forming	voestalpine …	Roll forming is a process using consecutive sets of rolls to bend metal strips into desired cross-se…	– High-volume capacity with ultra-precise processing… – More flexible and responsive than press br…	– Limited by the ductility of the metal for bend rad… – Requires specific material properties for…
Custom Roll Forming Services	Custom roll forming services by Premier Products of Racine, Inc. involve bending coils of metal thro…	– Faster production speeds and greater production co… – Broader part versatility, including comple…	– Limited to specific material thicknesses (.010–3/1… – Requires specialized equipment and experti…	www.customrollform.com

Frequently Asked Questions (FAQs)

# What is Roll Forming?

Roll forming is a process where a strip of metal, usually in coil form, is continuously passed through a series of roll dies to be progressively formed into a desired profile. This method is efficient for producing consistent, high-volume, and precise metal components.

# What Materials Can Be Roll Formed?

Roll forming is suitable for almost all metals. Common materials include steel, aluminum, and stainless steel. A custom roll former can advise on the best materials for your specific application.

# What Are the Benefits of Working with a Full-Service Roll Forming Company?

Working with a full-service roll forming company offers several benefits, including expert advice, design optimization, cost savings, and agile supply chain management. They can help you achieve high-quality parts while minimizing costs and ensuring timely deliveries.

# How Does Roll Forming Reduce Costs and Increase Efficiency?

Roll forming eliminates secondary process operations like piercing, notching, and deburring, which increases production speeds and reduces costs. It also minimizes labor costs and scrap loss by providing finished components ready for assembly.

# Why Is ISO 9001:2015 Certification Important for Roll Forming Companies?

An ISO 9001:2015 certification ensures that the roll forming company meets high-quality standards and conforms to regulations. This certification indicates the company’s commitment to producing reliable and quality components, giving you peace of mind when partnering with them.