Are you looking for the best suppliers to machine Nitronic 60, the ultimate wear-resistant stainless steel? Let’s dive into a comparison of the top providers, highlighting their expertise, quality, and what sets them apart in precision machining.
MACHINING DATA NITRONIC® 60 Annealed
Product Details: The document provides machining data for NITRONIC® 60 Annealed, including band-saw cutting, grinding, and machining rates using high-speed and carbide tools.
Pros:
– Carbide tools suggested for better rates, especial…
– Specific feed and depth of cut recommendations for…
– Guidelines for maintaining tool life and avoiding…
– Recommendations for lubricants and cutting fluids…
Cons:
– The material work hardens rapidly during machining…
– Chips tend to be stringy and tough, making machini…
– Machine tools must be rigid and used to no more th…
– Tool overhang should be minimized to prevent early…
machining nitronic 60
Product Details: Nitronic 60 is a high-strength, corrosion-resistant austenitic stainless steel alloy. It is known for its excellent mechanical properties and resistance to wear and corrosion.
Pros:
– High strength and durability
– Excellent corrosion resistance
– Good wear resistance
– Suitable for high-temperature applications
Cons:
– Difficult to machine due to high hardness and toug…
– Requires slower feeds and speeds to avoid tool wea…
– May require specialized cutting tools
– Can be challenging for drilling and tapping operat…
machining data of nitronic
Product Details: High Performance Alloys offers various product forms including bars, sheets, plates, wire, forgings, fasteners, and tubing. Products are available in corrosion, wear, and temperature/heat resistant varieties.
Pros:
– Specializes in small quantities with quick shipmen…
– Global distribution to over 48 countries with secu…
– State-of-the-art technology and ISO 9001:2008 qual…
– Custom sizes and shapes available through open die…
– Diverse range of alloys including Hastelloy®, Inco…
Cons:
– Minimum quantities may apply for certain sizes and…
– Some sizes and alloys may not be currently in stoc…
Nitronic 60 CNC Machining
Product Details: Nitronic 60 is a nitrogen-strengthened austenitic stainless steel. It offers superior yield strength, galling resistance, and corrosion resistance comparable to 316 stainless steel. Ideal for marine and chemical industries, and mechanical components like shafts and
fasteners.
Pros:
– High yield strength, almost double that of common…
– Excellent galling resistance and wear resistance.
– Superior corrosion resistance, especially against…
– Low-cost alternative to nickel and cobalt alloys f…
Cons:
– More expensive than common austenitic steels like…
– Machinability is generally more difficult, with a…
– Design should fit existing stock sizes to minimize…
Machining Nitronic 60
Product Details: Nitronic 60 is an austenitic stainless steel alloy with high nickel, chromium, and manganese levels. It is known for its excellent corrosion resistance, high yield strength, and galling resistance.
Pros:
– Superior wear and galling resistance compared to o…
– High strength, corrosion resistance, and galling r…
– Suitable for manufacturing pumps, valves, and othe…
Cons:
– Can be challenging to machine due to its tendency…
– Requires specific expertise and the use of carbide…
– High cutting speeds and feed rates, along with coo…
Nitronic 60 Machinability
Product Details: Nitronic 60 is an austenitic stainless steel alloy with 17% Cr, 8% Mn, 8.5% Ni, 4% Si, 0.13% N, and 0.10% C. It offers high wear and galling resistance, and corrosion resistance similar to 304
stainless steel.
Pros:
– High wear and galling resistance, especially when…
– Twice the yield strength of 304 and 316 stainless…
– Excellent high temperature oxidation resistance an…
– Better chloride pitting resistance, stress corrosi…
– Can be readily welded and cold worked to improve h…
Cons:
– Relatively low hardness compared to other nickel a…
– Machining can be challenging due to work hardening…
– Higher machining cost factor compared to steel 12L…
Machining Nitronic 60 Stainless Steel Precision Parts
Product Details: Nitronic 60 is an all-purpose stainless steel alloy, ideal for parts requiring wear and gall resistance at a lower cost. It has a relatively low hardness but high heat resistance.
Pros:
– High stress cracking, chloride pitting, seawater,…
– Can be readily welded.
– High heat resistance due to a thin, adherent oxide…
– Suitable for bushings, shafts, pins, pump and valv…
Cons:
– Slightly lower corrosion resistance than some othe…
– Does not respond to heat treatment.
– High machining cost factor of 9.0 compared to stee…
The Growing Demand for Nitronic 60
Product Details: Nitronic 60 is an all-purpose stainless steel alloy fortified with silicon and manganese. It has corrosion resistance comparable to 304 and 316 stainless steels, with nearly twice the yield strength.
Pros:
– High corrosion resistance comparable to 304 and 31…
– Minimal wearing, galling, and fretting due to sili…
– Superior wear-inhibiting properties compared to ot…
– Excellent for space applications due to its perfor…
– Used in minisatellites, Mars rover components, and…
Cons:
– No specific cons mentioned in the article.
Stainless Steel Nitronic 60 : Machinig Data Sheet …
Product Details: Nitronic 60 is an austenitic stainless steel with a hardness of 260.0 HB and a tensile strength of 860 N/mm^2. It has a machinability range of 35% – 45%.
Pros:
– High strength and corrosion resistance.
– Good machinability compared to other stainless ste…
– Recommended carbide grades available for optimal c…
Cons:
– Higher cost compared to some other stainless steel…
– Specific cutting conditions and carbide grades are…
Machinability Investigation of Nitronic 60 Steel Turning …
Product Details: The study investigates the machinability of Nitronic 60 steel using four cooling/lubrication techniques: dry cutting, wet, minimum quantity lubricant (MQL), and a combination of MQL and nano-lubricants.
Pros:
– Comparative analysis of different cooling/lubricat…
– Evaluation of tool wear and machined surface rough…
– Use of various analytical models to ensure compreh…
Cons:
– No funding was received for the study, which might…
– The study focuses on a specific type of steel (Nit…
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| MACHINING DATA NITRONIC® 60 Annealed | The document provides machining data for NITRONIC® 60 Annealed, including band-saw cutting, grinding… | – Carbide tools suggested for better rates, especial… – Specific feed and depth of cut recommendat… | – The material work hardens rapidly during machining… – Chips tend to be stringy and tough, making… | www.hpalloy.com |
| machining nitronic 60 | Nitronic 60 is a high-strength, corrosion-resistant austenitic stainless steel alloy. It is known fo… | – High strength and durability – Excellent corrosion resistance – Good wear resistance – Suitable fo… | – Difficult to machine due to high hardness and toug… – Requires slower feeds and speeds to avoid… | www.practicalmachinist.com |
| machining data of nitronic | High Performance Alloys offers various product forms including bars, sheets, plates, wire, forgings,… | – Specializes in small quantities with quick shipmen… – Global distribution to over 48 countries w… | – Minimum quantities may apply for certain sizes and… – Some sizes and alloys may not be currently… | www.hpalloy.com |
| Nitronic 60 CNC Machining | Nitronic 60 is a nitrogen-strengthened austenitic stainless steel. It offers superior yield strength… | – High yield strength, almost double that of common… – Excellent galling resistance and wear resis… | – More expensive than common austenitic steels like… – Machinability is generally more difficult,… | www.xometry.com |
| Machining Nitronic 60 | Nitronic 60 is an austenitic stainless steel alloy with high nickel, chromium, and manganese levels…. | – Superior wear and galling resistance compared to o… – High strength, corrosion resistance, and g… | – Can be challenging to machine due to its tendency… – Requires specific expertise and the use of… | machiningconcepts.com |
| Nitronic 60 Machinability | Nitronic 60 is an austenitic stainless steel alloy with 17% Cr, 8% Mn, 8.5% Ni, 4% Si, 0.13% N, and… | – High wear and galling resistance, especially when… – Twice the yield strength of 304 and 316 sta… | – Relatively low hardness compared to other nickel a… – Machining can be challenging due to work h… | www.sunmach.net |
| Machining Nitronic 60 Stainless Steel Precision Parts | Nitronic 60 is an all-purpose stainless steel alloy, ideal for parts requiring wear and gall resista… | – High stress cracking, chloride pitting, seawater,… – Can be readily welded. – High heat resistan… | – Slightly lower corrosion resistance than some othe… – Does not respond to heat treatment. – High… | www.coxmanufacturing.com |
| The Growing Demand for Nitronic 60 | Nitronic 60 is an all-purpose stainless steel alloy fortified with silicon and manganese. It has cor… | – High corrosion resistance comparable to 304 and 31… – Minimal wearing, galling, and fretting due… | – No specific cons mentioned in the article. | www.focusedonmachining.com |
| Stainless Steel Nitronic 60 : Machinig Data Sheet … | Nitronic 60 is an austenitic stainless steel with a hardness of 260.0 HB and a tensile strength of 8… | – High strength and corrosion resistance. – Good machinability compared to other stainless ste… -… | – Higher cost compared to some other stainless steel… – Specific cutting conditions and carbide gr… | www.machiningdoctor.com |
| Machinability Investigation of Nitronic 60 Steel Turning … | The study investigates the machinability of Nitronic 60 steel using four cooling/lubrication techniq… | – Comparative analysis of different cooling/lubricat… – Evaluation of tool wear and machined surfa… | – No funding was received for the study, which might… – The study focuses on a specific type of st… | www.ncbi.nlm.nih.gov |
Frequently Asked Questions (FAQs)
# How difficult is it to machine Nitronic 60 compared to other stainless steels?
Machining Nitronic 60 can be more challenging than other stainless steels, such as 316. It has a lower machinability rating (22 vs 36 for 316), requiring slower speeds, positive feeds, and abundant lubricant.
# What are the best practices for machining Nitronic 60?
To successfully machine Nitronic 60, use slow speeds, positive feeds, and plenty of resulfurized lubricant. Avoid work hardening the material, and consider using carbide tools and cooling lubricants to prolong tool life and improve surface finish.
# What are the common applications of Nitronic 60 due to its machinability?
Nitronic 60 is ideal for parts that need high wear and galling resistance, such as fasteners, shafts, pins, and components in marine, automotive, and chemical industries. It excels in applications requiring frequent assembly and disassembly.
# How does the cost of machining Nitronic 60 compare to other materials?
Machining Nitronic 60 is more expensive than machining common stainless steels or other metals like steel 12L14, with a machining cost factor of 9.0 compared to 1.0 for steel 12L14. However, it can be a cost-effective alternative to nickel and cobalt alloys.
# What surface finishes can be achieved when machining Nitronic 60?
You can achieve various surface finishes with Nitronic 60, including an as-machined finish with a surface roughness of 125 Ra or better. Additional finishing passes or powder coating can further refine the surface.
