Are you looking for the best custom steel bending suppliers for your next project? Here’s a straightforward guide to help you compare the top companies, ensuring you find the perfect fit for your needs. Let’s dive into the key players and what they offer.
On-Demand Custom Metal Bending Services
Online plastic and sheet metal bending services
Metal Bending Service by Xometry | Online Quote
Product Details: Xometry’s sheet metal folding service provides instant quotes for simple and complex bending jobs using 3D CAD files. Services include electric and hydraulic press brakes, waterjet, laser, and plasma cutting. Materials available include aluminum, copper,
steel, and stainless steel.
Pros:
– Instant quotes and cost-effective, on-demand fabri…
– Free standard shipping on all US orders
– Broad network of metal bending shops and expert en…
– Range of post-processing options available
– Ability to handle small prototyping jobs to large-…
– Various material and finish options, including ano…
Cons:
– No mention of specific lead times for internationa…
– Users must define specific requirements for parts,…
– Dependence on third-party suppliers may affect con…
We can bend metal up to 36 feet.
Product Details: Custom Steel Manufacturing, Inc. uses press brakes to bend metal up to 36 feet. Bending forces can exceed 4,000 kilonewtons (900,000 lbf).
Pros:
– Capable of bending metal up to 36 feet in length.
– High bending forces exceeding 4,000 kilonewtons (9…
– State-of-the-art equipment for precise metal bendi…
Cons:
– No specific details on the range of metal types an…
– Limited information on the specific models and bra…
Structural Steel Bending | Milwaukee Metal Bending
Product Details: Max Weiss Company offers custom metal bending services for various metals including Alloy Steels, Aluminum, Brass, Carbon Alloys, Copper, Sheet Metal, and Stainless Steel. They bend metals to exact radii and dimensions as per blueprints.
Pros:
– Highly-trained and expert metal-benders with decad…
– Ability to bend a wide range of metals with precis…
– Carbon steel, the most commonly-bent material, is…
– Services include bending, rolling, and fabrication…
Cons:
– High-carbon steel can be difficult to work with du…
– The process may require patience due to the comple…
Custom Tube Bending Service | Instant Quotes
Product Details: Xometry offers precision tube bending services for round metal tube stock. Services include mandrel and rotary draw tube bending with instant online quoting, DFM, and competitive lead times.
Pros:
– Semi-to-fully automated process with high precisio…
– Ability to form complex shapes from tube stock.
– Instant online quoting and competitive lead times.
– DFM feedback to optimize designs.
– Various materials available, including aluminum, s…
Cons:
– Custom tooling charges may apply for non-standard…
– Bend variations and tight coils can increase cost…
– Bends greater than 180 degrees may require section…
– Material limitations based on elongation limits an…
Custom Sheet Metal Bending Services
Product Details: Bending line length is up to 7200 mm, and general tolerances follow ISO 2768 standards. Bend to edge/hole tolerance is +/- 0.254 mm, and bend angle tolerance is +/- 1°.
Pros:
– High precision bending with advanced CNC systems
– Extensive post-processing options for immediate ap…
– User-friendly platform for instant quotes and 3D C…
– Fast lead times starting from 5 days
– Ability to handle large and complex parts
Cons:
– Lead time can vary significantly based on part com…
– No specific mention of cost-effectiveness or prici…
– Dependence on material thickness and bend radius f…
Custom Tube Bending services | Newark, California
Product Details: Accurate Tube Bending, Inc. offers custom tube bending and metal fabrication services using materials like stainless steel, aluminum, copper, and more. They serve various industries including transport, military, medical, agricultural, and recreational.
Pros:
– High-quality products with tight tolerances
– Shortest lead times possible
– State-of-the-art equipment and software
– Expertise in lean manufacturing processes
– Specialized services like mil-spec packaging and c…
– Cost-efficiency and significant discounts
Cons:
– No specific cons mentioned on the website
– Dependence on advanced technology which may have m…
Custom Metal Bending & Forming | Metal Fabrication Services
Product Details: Tempco Manufacturing offers custom sheet metal fabrication, including bending and forming services. They use advanced production equipment, such as press brakes and precision stamping equipment, to deliver high-quality, high-precision metal fabrications. Materials include aluminum, carbon
steel, stainless steel, and more.
Pros:
– Utilizes advanced production equipment for high-qu…
– Can handle various types of metals with unique pro…
– Large press brake (14 ft.) for heavy-duty jobs and…
– State-of-the-art stamping equipment with capacitie…
– Value-added services through a network of proven s…
– Certified to AS9100D, ISO 9001:2015, and ISO 13485…
Cons:
– No specific cons mentioned on the website.
– Requires specialized knowledge to fully utilize th…
Custom Metal Bending Services and Coiling Services
Product Details: Eagle Stainless Tube offers precision bending and coiling services for stainless steel tubing, allowing for multiple directions and angles without excessive distortion, wrinkling, or fracturing.
Pros:
– Precise bending in multiple directions and angles
– No excessive distortion, wrinkling, or fracturing
– Ideal for medical devices and other precise applic…
Cons:
– No specific cons mentioned on the website
– May require custom specifications and potentially…
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| On-Demand Custom Metal Bending Services | www.oshcut.com | |||
| Online plastic and sheet metal bending services | sendcutsend.com | |||
| Metal Bending Service by Xometry | Online Quote | Xometry’s sheet metal folding service provides instant quotes for simple and complex bending jobs us… | – Instant quotes and cost-effective, on-demand fabri… – Free standard shipping on all US orders -… | – No mention of specific lead times for internationa… – Users must define specific requirements fo… |
| We can bend metal up to 36 feet. | Custom Steel Manufacturing, Inc. uses press brakes to bend metal up to 36 feet. Bending forces can e… | – Capable of bending metal up to 36 feet in length. – High bending forces exceeding 4,000 kilonewton… | – No specific details on the range of metal types an… – Limited information on the specific models… | customsteelkc.com |
| Structural Steel Bending | Milwaukee Metal Bending | Max Weiss Company offers custom metal bending services for various metals including Alloy Steels, Al… | – Highly-trained and expert metal-benders with decad… – Ability to bend a wide range of metals wit… | – High-carbon steel can be difficult to work with du… – The process may require patience due to th… |
| Custom Tube Bending Service | Instant Quotes | Xometry offers precision tube bending services for round metal tube stock. Services include mandrel… | – Semi-to-fully automated process with high precisio… – Ability to form complex shapes from tube s… | – Custom tooling charges may apply for non-standard… – Bend variations and tight coils can increas… |
| Custom Sheet Metal Bending Services | Bending line length is up to 7200 mm, and general tolerances follow ISO 2768 standards. Bend to edge… | – High precision bending with advanced CNC systems – Extensive post-processing options for immediate… | – Lead time can vary significantly based on part com… – No specific mention of cost-effectiveness… | www.rapiddirect.com |
| Custom Tube Bending services | Newark, California | Accurate Tube Bending, Inc. offers custom tube bending and metal fabrication services using material… | – High-quality products with tight tolerances – Shortest lead times possible – State-of-the-art equi… | – No specific cons mentioned on the website – Dependence on advanced technology which may have m… |
| Custom Metal Bending & Forming | Metal Fabrication Services | Tempco Manufacturing offers custom sheet metal fabrication, including bending and forming services…. | – Utilizes advanced production equipment for high-qu… – Can handle various types of metals with un… | – No specific cons mentioned on the website. – Requires specialized knowledge to fully utilize th… |
| Custom Metal Bending Services and Coiling Services | Eagle Stainless Tube offers precision bending and coiling services for stainless steel tubing, allow… | – Precise bending in multiple directions and angles – No excessive distortion, wrinkling, or fractur… | – No specific cons mentioned on the website – May require custom specifications and potentially… | eagletube.com |
Frequently Asked Questions (FAQs)
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What is step bending in custom steel bending?
Step bending is a process where a large bend radius is achieved by dividing it into multiple smaller bends. This method allows for the creation of parts with very large bend radii that would be difficult to achieve with a single bend.
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How do I calculate bend allowance for my sheet metal design?
To calculate bend allowance, you need to consider the material, thickness, and angle of the bend. Use online bending calculators or consult design guides to ensure you account for the “stretching” that occurs when the material is bent.
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What materials are suitable for custom steel bending?
Most sheet metals are suitable for bending, but some materials like perforated sheet metal and certain aluminum alloys (e.g., 6061) are not ideal due to their structural properties. Opt for materials like 5052 aluminum for better results.
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How do I prevent deformation and tearing during the bending process?
To prevent deformation and tearing, ensure that features like holes and notches are adequately spaced from the die line. Also, use bend relief notches to reduce stress on the inner radii of the bends.
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What are the limitations on bend radius and angles in custom steel bending?
The bend radius should be at least equal to the material thickness to prevent fracturing. For U-shape profiles, the bend radius must be large enough to clear the tooling, and acute angles greater than 130° are generally not possible.
