Are you looking for the best custom metal bending suppliers to bring your project to life? Here’s a comparison of the top players in the industry, highlighting their strengths, capabilities, and what sets them apart. Let’s dive in and find the perfect fit for your needs.
Sheet Metal Bending Services – SendCutSend
Product Details: SendCutSend offers CNC bending services using top-of-the-line equipment and robotics. They accept 2D vector files (.dxf, .dwg, .ai, .eps) and 3D files (.step, .stp). Standard production takes 3-5 days with 1-3 day shipping.
Pros:
– Uses top-of-the-line CNC equipment and robotics
– Expertly trained staff for precise bending
– Accepts various file formats including CAD files
– Live pricing updates and quantity discounts
– Free 3-5 day shipping for standard orders
– User-friendly interface for both new and experienc…
Cons:
– Requires specific design guidelines to be followed
– Bend lines must be parallel when uploaded from non…
– Material and bend angle limitations apply
– Additional costs for bending services (minimum $19…
Sheet Metal – We Cut It – We Bend It – We Ship It – All For You
Product Details: MetalsCut4U offers custom sheet metal fabrication using laser cutting. Customers can choose from aluminum, stainless steel, and carbon steel. 14 different shapes are available, with options for bending and welding.
Pros:
– Precise laser cutting ensures accurate measurement…
– Flexible configuration options including metal typ…
– Ability to bend and weld metal as needed.
– Individual projects can be customized with custome…
– Convenient online ordering system with instant pri…
Cons:
– Individual projects can be costly due to uniquenes…
– Some projects may be declined due to mechanical li…
– Additional steps like bending and welding may add…
Metal Bending Service by Xometry | Online Quote
Product Details: Xometry’s metal bending service offers instant quotes for simple and complex bending jobs using electric and hydraulic press brakes. Materials include aluminum, copper, steel, and stainless steel. Post-processing options such as welding, anodizing, and powder
coating are available.
Pros:
– Instant quotes and fast turnaround times, with par…
– High accuracy due to the elimination of human erro…
– Smooth, clean finish without visible weldments.
– Endless options for materials, finishes, tolerance…
– Vetted network of ISO 9001:2015, ISO 13485:2016, a…
Cons:
– Limited to specific material thicknesses, typicall…
– Complex contoured forms are reviewed on a case-by-…
On-Demand Custom Metal Bending Services
Product Details: OSH Cut offers on-demand sheet metal laser cutting, bending, deburring, and powder coating services. Materials include steel, stainless, aluminum, and copper, with thicknesses up to 1/4″. Bending services support up to 76 inches of total
bend length and multiple bends.
Pros:
– Instant online pricing and ordering with volume di…
– Rapid lead times, including same-day and next-day…
– Fully nested pricing to minimize material usage an…
– Automated Design for Manufacturability (DFM) feedb…
– Automatic adjustment of bend parameters to match t…
– Deburring and graining options available.
Cons:
– Limited to shipping within the United States.
– Cannot cut materials not listed in their catalog.
– Lead times cannot be adjusted beyond listed option…
– Potential design issues such as lack of bend relie…
– No custom-designed jigs for parts without good gau…
Custom Metal Bending Services and Coiling Services
Product Details: Eagle Stainless offers custom metal bending and coiling services for stainless steel, copper, aluminum, and other materials. Services include precision bending and coiling to exact specifications.
Pros:
– Precision bending and coiling to exact specificati…
– Supports various materials including stainless ste…
– Specialized services for complex metal shapes
Cons:
– No specific pricing information available on the w…
– May require specialized knowledge for custom order…
Custom Sheet Metal Bending Services
Product Details: Custom metal bending services using advanced electric and hydraulic press brakes. Maximum part size: 1.5 m x 1.5 m, bending forces up to 1000 tons, and bending thickness up to 60 mm.
Pros:
– Precise bending with tight tolerances (±0.254 mm,…
– Extensive post-processing options for immediate ap…
– Fast turnaround times, typically 3 to 5 business d…
– Global shipping to over 120 countries.
– No minimum order quantity, suitable for prototypes…
– ISO-certified quality and rigorous inspections.
Cons:
– Lead times can vary depending on complexity and wo…
– Thinner metals may exhibit greater variability due…
– Complex shapes may require additional processes li…
Sheet Metal Bending Service
Sheet Metal Bending Services
Product Details: eMachineShop offers CNC bending services for sheet metal, using pneumatic or hydraulic press brakes to form complex shapes. Materials include aluminum, stainless steel, brass, and more, with thicknesses up to 0.25″ or more.
Pros:
– FREE Shipping in the USA
– 100% Quality Guaranteed
– Over 50 materials available
– Economical method for producing 3D parts from 2D s…
– Precise and accurate shapes and sizes
– Instant quotes available for quick project estimat…
– No minimum order quantity
Cons:
– Some metals, like magnesium, are too brittle and p…
– Material properties must be reviewed to ensure pro…
– Limited to certain thicknesses, typically below 0….
Custom Metal Bending & Forming – Tempco Manufacturing
Product Details: Tempco Manufacturing offers custom metal bending and forming services using advanced production equipment. They handle various metals like aluminum, carbon steel, stainless steel, and more.
Pros:
– Utilizes advanced production equipment for high-qu…
– Automates and standardizes processes to ensure acc…
– Can handle heavy-duty jobs with a 14 ft. press bra…
– Offers precision stamping equipment with capacitie…
– Provides various material options including alumin…
Cons:
– No specific cons mentioned on the webpage.
– Requires specialized knowledge to choose the right…
SendCutSend: Custom Sheet Metal Fabrication
Product Details: Accepts DXF, EPS, DWG, and AI file formats. Offers customizable laser cutting templates and design services for those without CAD files.
Pros:
– High precision with plus or minus 0.005 tolerance…
– Multiple secondary operations such as tapping, cou…
– Customer service and continual innovation in produ…
Cons:
– Initial glitches possible, especially when the com…
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Sheet Metal Bending Services – SendCutSend | SendCutSend offers CNC bending services using top-of-the-line equipment and robotics. They accept 2D… | – Uses top-of-the-line CNC equipment and robotics – Expertly trained staff for precise bending – Acc… | – Requires specific design guidelines to be followed – Bend lines must be parallel when uploaded fro… | sendcutsend.com |
| Sheet Metal – We Cut It – We Bend It – We Ship It – All For You | MetalsCut4U offers custom sheet metal fabrication using laser cutting. Customers can choose from alu… | – Precise laser cutting ensures accurate measurement… – Flexible configuration options including m… | – Individual projects can be costly due to uniquenes… – Some projects may be declined due to mecha… | metalscut4u.com |
| Metal Bending Service by Xometry | Online Quote | Xometry’s metal bending service offers instant quotes for simple and complex bending jobs using elec… | – Instant quotes and fast turnaround times, with par… – High accuracy due to the elimination of hu… | – Limited to specific material thicknesses, typicall… – Complex contoured forms are reviewed on a… |
| On-Demand Custom Metal Bending Services | OSH Cut offers on-demand sheet metal laser cutting, bending, deburring, and powder coating services…. | – Instant online pricing and ordering with volume di… – Rapid lead times, including same-day and n… | – Limited to shipping within the United States. – Cannot cut materials not listed in their catalog…. | www.oshcut.com |
| Custom Metal Bending Services and Coiling Services | Eagle Stainless offers custom metal bending and coiling services for stainless steel, copper, alumin… | – Precision bending and coiling to exact specificati… – Supports various materials including stain… | – No specific pricing information available on the w… – May require specialized knowledge for cust… | eagletube.com |
| Custom Sheet Metal Bending Services | Custom metal bending services using advanced electric and hydraulic press brakes. Maximum part size:… | – Precise bending with tight tolerances (±0.254 mm,… – Extensive post-processing options for immed… | – Lead times can vary depending on complexity and wo… – Thinner metals may exhibit greater variabi… | www.rapiddirect.com |
| Sheet Metal Bending Service | www.fabworks.com | |||
| Sheet Metal Bending Services | eMachineShop offers CNC bending services for sheet metal, using pneumatic or hydraulic press brakes… | – FREE Shipping in the USA – 100% Quality Guaranteed – Over 50 materials available – Economical meth… | – Some metals, like magnesium, are too brittle and p… – Material properties must be reviewed to en… | www.emachineshop.com |
| Custom Metal Bending & Forming – Tempco Manufacturing | Tempco Manufacturing offers custom metal bending and forming services using advanced production equi… | – Utilizes advanced production equipment for high-qu… – Automates and standardizes processes to en… | – No specific cons mentioned on the webpage. – Requires specialized knowledge to choose the right… | www.tempcomfg.com |
| SendCutSend: Custom Sheet Metal Fabrication | Accepts DXF, EPS, DWG, and AI file formats. Offers customizable laser cutting templates and design s… | – High precision with plus or minus 0.005 tolerance… – Multiple secondary operations such as tappi… | – Initial glitches possible, especially when the com… | sendcutsend.com |
Frequently Asked Questions (FAQs)
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What is the minimum bend radius I can achieve in sheet metal bending?
You can achieve very small bend radii, as small as 0.04” or 1.02mm, depending on the material and the bending process used. However, the minimum radius often depends on the material thickness and type.
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Which materials are not suitable for step bending?
Materials like perforated sheet metal and 6061 aluminum are not ideal for step bending. Perforated sheet metal has uncontrolled hole locations, and 6061 aluminum is brittle and prone to cracking when bent.
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How does springback affect sheet metal bending?
Springback is the metal’s tendency to return to its original shape after bending. To compensate, manufacturers slightly overbend the metal so it settles at the desired angle once springback occurs.
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What are the advantages of using sheet metal bending over other fabrication methods?
Sheet metal bending reduces the need for post-processing, as bent parts are often ready to use straight from production. It also helps in achieving stiffness and strength without adding extra material, reducing part weight.
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How can I prevent deformation and tearing in bent sheet metal parts?
To prevent deformation and tearing, incorporate bend relief notches into your design, especially in the corners of bends. These notches reduce stress on the inner radii and help maintain the integrity of the material.
