Are you looking for the perfect custom cable harness supplier for your next project? With so many options available, choosing the right one can be overwhelming. Let’s break down the top custom cable harness suppliers to help you make an informed decision.
Custom Wire Harnesses | Custom Cable Assemblies
Product Details: Custom Cord & Harness Assemblies manufactures commercial and industrial wire harness assemblies, multi-conductor cable assemblies, and power cords. They serve diverse industries including appliance, refrigeration, HVAC, and more.
Pros:
– Responsive quotes and design assistance
– High speed, automated production equipment
– 100% testing and IPC standards compliance
– UL/CSA-certified products
– Low total cost of ownership
– Wide range of existing connector tooling
Cons:
– No mention of minimum order quantities or flexibil…
– Sales are final for overstock and discontinued ite…
Custom Cable Assembly Solutions
Product Details: Custom Wire Harnesses with multiple breakouts and connectors deliver complete connectivity solutions. Mechanical and electrical designs, development, testing, and prototyping support are provided.
Pros:
– Wide range of custom cable assemblies and wire har…
– Supports various industries and applications with…
– Provides rugged strain relief and protection again…
– Offers design flexibility with various connector f…
– Ensures high quality through ISO/TS16949-certified…
– Global manufacturing, material sourcing, and tooli…
Cons:
– May require significant design and prototyping tim…
– Higher costs associated with custom designs and sp…
– Potential for lead time delays if not using off-th…
Salt Lake Cable & Harness
Product Details: Salt Lake Cable & Harness specializes in custom cable assemblies, wire harnesses, and electromechanical assemblies. They offer cable, wire, tubing, and connectors for various industries including medical, aerospace, military/defense, automotive, and industrial.
Pros:
– Over 37 years of industry experience
– ISO 9001 and AS9100C certified
– ITAR registered
– Superior product quality and delivery reliability
– Just-in-time deliveries and excellent customer ser…
– Value-added engineering expertise
– Highly efficient and price competitive operations
– Customization options to meet specific customer ne…
Cons:
– No specific cons mentioned on the website
– Limited to low to medium volume, high mix producti…
Custom Wire Harness Manufacturer
Product Details: Omega Leads manufactures custom wire harnesses and wire harness assemblies to exact design specifications. Products include cable assemblies, wire harnesses for various industries, and value-added services like wire marking and terminations.
Pros:
– Decades of knowledge and experience
– Consistent communication throughout the entire pro…
– Products designed and built in the USA
– Utilization of only the highest quality materials
– Competitive pricing and excellent ROI
– Quality control standards and certifications (IPC/…
– Custom wire harness designs with unlimited wire, g…
– Wire identification, date codes, and serial number…
– Electrical testing for all assemblies
Cons:
– No specific cons mentioned on the website
– Potential complexity in the manufacturing process…
Y.C. Cable: Custom Cable Assembly & Wire Harness …
Product Details: Y.C. Cable manufactures custom cable assemblies and wire harnesses for various industries, including aerospace, automotive, medical, and industrial. They offer low-volume, high-mix and high-volume cables, and provide services such as prototyping, quick-turn, certification, testing, and
on-time delivery.
Pros:
– ISO and TS16949 certified, ensuring high-quality p…
– Compliance with IPC-620 process standards.
– Diverse manufacturing capabilities to meet specifi…
– Experienced engineers and technicians for complex…
– Partnership with major retailers under the brand G…
– Multiple locations in the US and internationally f…
Cons:
– No specific cons mentioned on the website.
The #1 Wire Harness Manufacturer (Nationwide)
Product Details: Custom Wire Industries manufactures custom wire harnesses, bundling wires in specific configurations for various industries, including automotive, aerospace, and more. They meet strict UL and CSA requirements.
Pros:
– High-quality materials and construction
– Easier maintenance and repairs
– Protection against daily wear and tear
– Optimized space and quick installation
– Custom fit to client specifications
– Low turnaround times and affordable prices
Cons:
– No specific cons mentioned on the website
Wire Harness Assemblies – Custom Cable Solutions for …
Product Details: Wire Harness Assemblies are groupings of wires, cables, or subassemblies designed to transmit signals or electrical power. They include multiple branches/ends and various components.
Pros:
– Simplifies the manufacture of larger components by…
– Optimizes space usage and secures the assembly aga…
– Enhances installation efficiency and electrical pe…
– Customizable to meet specific geometric and electr…
Cons:
– Manufacturing processes are difficult to automate,…
– Requires careful design and component selection to…
Custom Wire and Cable Manufacturer | Carr Manufacturing
Product Details: Carr Manufacturing Company specializes in custom cable assemblies, wire harnesses, box build services, and power supply solutions. They serve aerospace, military, industrial, and medical industries with ISO9001, UL Listed, and RoHS compliant products.
Pros:
– High-performance custom wire harness assembly and…
– Simplifies cable assembly and saves space while im…
– Protective bundling prevents tangling and damage,…
– Turnkey solutions including box building from mate…
– Compliance with rigorous military standards (Mil-S…
– Domestic and international manufacturing capabilit…
– Individualized service and support for each custom…
Cons:
– Limited production capacity indicated by no curren…
– Dependence on specific regulatory standards may li…
Understanding Wiring Harnesses
Product Details: Harnesses include tapes, sleeves, and ties to keep cables in the optimum position for transmission, designed based on electrical and geometrical requirements.
Pros:
– Provides critical organization and protection for…
– Simplifies the connection to larger components and…
– Decreases installation time by grouping cables sen…
– Enhances safety by preventing unwanted flexion and…
– Cost-effective and simple yet effective design.
Cons:
– May not be suitable for highly complex harnessing…
Custom Cable Assemblies | Core Capabilities
Product Details: Custom angled Y-joints, T-joints for PCBs, and encapsulated PCB assemblies are also offered. Angled mouldings for USB and other connectors are available.
Pros:
– Well-designed, functional, and built to last
– Minimal tooling investment due to small over-mould…
– Access to multiple vertical injection moulding mac…
– Customization options including angled mouldings a…
– Enhanced durability and protection from environmen…
Cons:
– Overmoulded cable assemblies are more expensive th…
– Initial higher cost for quality and durability
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Custom Wire Harnesses | Custom Cable Assemblies | Custom Cord & Harness Assemblies manufactures commercial and industrial wire harness assemblies, mul… | – Responsive quotes and design assistance – High speed, automated production equipment – 100% testin… | – No mention of minimum order quantities or flexibil… – Sales are final for overstock and disconti… |
| Custom Cable Assembly Solutions | Custom Wire Harnesses with multiple breakouts and connectors deliver complete connectivity solutions… | – Wide range of custom cable assemblies and wire har… – Supports various industries and applicatio… | – May require significant design and prototyping tim… – Higher costs associated with custom design… | www.molex.com |
| Salt Lake Cable & Harness | Salt Lake Cable & Harness specializes in custom cable assemblies, wire harnesses, and electromechani… | – Over 37 years of industry experience – ISO 9001 and AS9100C certified – ITAR registered – Superior… | – No specific cons mentioned on the website – Limited to low to medium volume, high mix producti… | www.saltlakecable.com |
| Custom Wire Harness Manufacturer | Omega Leads manufactures custom wire harnesses and wire harness assemblies to exact design specifica… | – Decades of knowledge and experience – Consistent communication throughout the entire pro… – Prod… | – No specific cons mentioned on the website – Potential complexity in the manufacturing process… | www.omegaleads.com |
| Y.C. Cable: Custom Cable Assembly & Wire Harness … | Y.C. Cable manufactures custom cable assemblies and wire harnesses for various industries, including… | – ISO and TS16949 certified, ensuring high-quality p… – Compliance with IPC-620 process standards…. | – No specific cons mentioned on the website. | www.yccable.com |
| The #1 Wire Harness Manufacturer (Nationwide) | Custom Wire Industries manufactures custom wire harnesses, bundling wires in specific configurations… | – High-quality materials and construction – Easier maintenance and repairs – Protection against dail… | – No specific cons mentioned on the website | www.customwireind.com |
| Wire Harness Assemblies – Custom Cable Solutions for … | Wire Harness Assemblies are groupings of wires, cables, or subassemblies designed to transmit signal… | – Simplifies the manufacture of larger components by… – Optimizes space usage and secures the asse… | – Manufacturing processes are difficult to automate,… – Requires careful design and component sele… | www.epectec.com |
| Custom Wire and Cable Manufacturer | Carr Manufacturing | Carr Manufacturing Company specializes in custom cable assemblies, wire harnesses, box build service… | – High-performance custom wire harness assembly and… – Simplifies cable assembly and saves space w… | – Limited production capacity indicated by no curren… – Dependence on specific regulatory standard… |
| Understanding Wiring Harnesses | Harnesses include tapes, sleeves, and ties to keep cables in the optimum position for transmission,… | – Provides critical organization and protection for… – Simplifies the connection to larger compone… | – May not be suitable for highly complex harnessing… | www.conwire.com |
| Custom Cable Assemblies | Core Capabilities | Custom angled Y-joints, T-joints for PCBs, and encapsulated PCB assemblies are also offered. Angled… | – Well-designed, functional, and built to last – Minimal tooling investment due to small over-mould…. | – Overmoulded cable assemblies are more expensive th… – Initial higher cost for quality and durabi… |
Frequently Asked Questions (FAQs)
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What is a custom cable, and when should I use one?
A custom cable is designed specifically for your needs and specifications. Use one when existing products can’t meet your application’s requirements or when an altered product would be more suitable.
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Do I have to design a custom cable from scratch?
No, you don’t have to start from scratch. You can modify an existing standard cable to better fit your needs by changing the jacket, adding conductors, or adjusting other components.
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How much input do I have in the custom cable design process?
You have significant input in the design process. You can work directly with design engineers to choose materials, colors, and other specifications to ensure the cable meets your exact requirements.
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Will a custom cable impact my supply chain lead times?
There may be an initial lead time for the first production run, but manufacturers often manage inventory to ensure you have adequate stock. This helps minimize the impact on your production schedule.
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Do I need to buy a large quantity of custom cables?
No, you don’t need to buy in bulk. Manufacturers can accommodate small prototype runs or any quantity you need, making it flexible for various project requirements.
