Are you in the market for a custom aluminum fuel tank but unsure where to start? Here’s a guide to help you compare the top suppliers, ensuring you find the perfect tank for your needs. From weight reduction to durability, we’ll explore what makes each supplier stand out. Let’s dive

in and find your ideal fuel tank partner.

Boyd Welding LLC: #1 Source for Custom Aluminum …

Product Details: Boyd Welding LLC specializes in high-quality aluminum fuel tanks. Established in 2008, they offer custom and universal tanks with precise welds and a 15 gallon per minute GPI pump.

Pros:
– High-quality aluminum construction
– Precise welds for durability
– Custom and universal tank options available
– Trusted manufacturer in the industry

Cons:
– No specific cons mentioned on the website
– Potential for higher cost due to high-quality mate…

Custom Aluminum Marine Fuel Tanks

Product Details: Custom Aluminum Marine Fuel Tanks made from high-quality aluminum, DOT certified, available in various sizes and shapes. Delivery within 3-10 days.

Pros:
– High-quality aluminum construction
– DOT certified for legal manufacture
– Customizable sizes and shapes
– Quick delivery within 3-10 days

Cons:
– No specific cons mentioned on the webpage
– May not be suitable for all types of fuels or appl…

Build Your Custom Aluminum Marine Fuel Tank – SP Tanks

Product Details: SP Tanks offers custom fabrication of aluminum marine fuel tanks, as well as holding and water tanks. Customers can order custom tanks using their drawings, CAD files, or templates.

Pros:
– Custom fuel tank design to meet exact specificatio…
– Attention to detail and adherence to U.S. Coast Gu…
– Use of domestic, prime materials for durability
– Fully insured manufacturer for liability protectio…
– Experienced staff with over 15 years of service
– Optional two-part epoxy and urethane coating avail…
– Pressure testing to a minimum of 5 PSI and a 25-po…
– Shipping available coast-to-coast with a lead time…

Cons:
– Currently closed for holidays, which may delay res…
– No immediate online ordering system; requires cont…

Custom Fuel Tanks

Product Details: Custom aluminum fuel tanks, including custom fuel transfer tanks and custom auxiliary fuel tanks, available in various designs and sizes.

Pros:
– Customizable to meet specific needs
– Durable aluminum construction
– Variety of tank designs available

Cons:
– May be more expensive than standard tanks
– Potential for longer lead times due to customizati…

Custom Aluminum Fuel Tanks – Instant Pricing

Product Details: Shipping options include local pickup, LTL Freight, or UPS Ground. Freight costs calculated based on tank size and weight, with refunds or invoices for any discrepancies.

Pros:
– High-quality construction and ABYC/USCG certified
– Instant pricing and customizable options
– Fast delivery within 3 weeks
– Accurate freight cost calculation with potential r…
– Includes standard fittings and mounting tabs

Cons:
– Shipping costs can vary and may require additional…
– Local pickups incur sales tax
– No reviews available from customers

Aluminum Fuel Tanks

Product Details: Aluminum fuel tanks built per order and per application. 100% TIG-welded aluminum construction. Ensures a tank that will not fail under pressure and last the lifetime of the vehicle.

Pros:
– Custom-built to fit specific vehicle applications
– 100% TIG-welded aluminum for durability and longev…
– Guaranteed not to fail under pressure

Cons:
– No pre-made tanks; each tank is built to order, po…
– Higher cost due to custom and high-quality constru…

Custom Fuel Tanks

Product Details: Custom toolboxes, tank & toolbox combos, battery boxes/trays, LP Trays, and custom aluminum covers. Requires a rough drawing for a quote.

Pros:
– No minimum order for custom products
– Variety of custom tank and accessory options
– Compliant with DOT, EPA, or VESC-22 Regulations

Cons:
– Requires a deposit
– Longer lead time compared to standard stock items
– Needs an approved drawing before production begins

AlumiTank

Product Details: AlumiTank specializes in standard and custom aluminum semi-truck diesel fuel tanks. Products include Freightliner, GMC, and International style tanks with various dimensions and capacities.

Pros:
– Tailor-made tanks to fit unique specifications
– Wide range of tank styles and capacities
– High-quality aluminum construction
– Availability of tank parts and mounting hardware

Cons:
– Limited to diesel fuel tanks and related parts
– No information on warranty or maintenance support
– Prices may be higher for custom designs

FUEL TANKS (Made To Order)

Product Details: Nextwave Marine builds aluminum fuel tanks using Miller welding technology. Tanks are TIG welded and made to order.

Pros:
– High-quality construction with newer TIG welders
– Customizable to meet specific needs
– Over 20 years of experience in the boating industr…

Cons:
– Made to order, which may result in longer delivery…
– No pre-made or stock options available

Custom Aluminum Fuel Tanks

Product Details: Moeller custom aluminum fuel tanks are made from 5052 aluminum, offering design flexibility and cost-effectiveness compared to polyethylene tanks.

Pros:
– Less expensive than polyethylene tanks
– Enable design flexibility over time
– Manufactured from durable 5052 aluminum

Cons:
– No specific cons mentioned on the page
– May require additional components or fittings

Comparison Table

Company	Product Details	Pros	Cons	Website
Boyd Welding LLC: #1 Source for Custom Aluminum …	Boyd Welding LLC specializes in high-quality aluminum fuel tanks. Established in 2008, they offer cu…	– High-quality aluminum construction – Precise welds for durability – Custom and universal tank opti…	– No specific cons mentioned on the website – Potential for higher cost due to high-quality mate…	fueltankparts.com
Custom Aluminum Marine Fuel Tanks	Custom Aluminum Marine Fuel Tanks made from high-quality aluminum, DOT certified, available in vario…	– High-quality aluminum construction – DOT certified for legal manufacture – Customizable sizes and…	– No specific cons mentioned on the webpage – May not be suitable for all types of fuels or appl…	www.tankandbarrel.com
Build Your Custom Aluminum Marine Fuel Tank – SP Tanks	SP Tanks offers custom fabrication of aluminum marine fuel tanks, as well as holding and water tanks…	– Custom fuel tank design to meet exact specificatio… – Attention to detail and adherence to U.S….	– Currently closed for holidays, which may delay res… – No immediate online ordering system; requi…	www.sptanks.com
Custom Fuel Tanks	Custom aluminum fuel tanks, including custom fuel transfer tanks and custom auxiliary fuel tanks, av…	– Customizable to meet specific needs – Durable aluminum construction – Variety of tank designs avai…	– May be more expensive than standard tanks – Potential for longer lead times due to customizati…	tankretailer.com
Custom Aluminum Fuel Tanks – Instant Pricing	Shipping options include local pickup, LTL Freight, or UPS Ground. Freight costs calculated based on…	– High-quality construction and ABYC/USCG certified – Instant pricing and customizable options – Fas…	– Shipping costs can vary and may require additional… – Local pickups incur sales tax – No reviews…	halkmarine.com
Aluminum Fuel Tanks	Aluminum fuel tanks built per order and per application. 100% TIG-welded aluminum construction. Ensu…	– Custom-built to fit specific vehicle applications – 100% TIG-welded aluminum for durability and lo…	– No pre-made tanks; each tank is built to order, po… – Higher cost due to custom and high-quality…	www.scottshotrods.com
Custom Fuel Tanks	Custom toolboxes, tank & toolbox combos, battery boxes/trays, LP Trays, and custom aluminum covers….	– No minimum order for custom products – Variety of custom tank and accessory options – Compliant wi…	– Requires a deposit – Longer lead time compared to standard stock items – Needs an approved drawing…	www.attatank.com
AlumiTank	AlumiTank specializes in standard and custom aluminum semi-truck diesel fuel tanks. Products include…	– Tailor-made tanks to fit unique specifications – Wide range of tank styles and capacities – High-q…	– Limited to diesel fuel tanks and related parts – No information on warranty or maintenance support…	www.alumitank.com
FUEL TANKS (Made To Order)	Nextwave Marine builds aluminum fuel tanks using Miller welding technology. Tanks are TIG welded and…	– High-quality construction with newer TIG welders – Customizable to meet specific needs – Over 20 y…	– Made to order, which may result in longer delivery… – No pre-made or stock options available	nextwavemarine.net
Custom Aluminum Fuel Tanks	Moeller custom aluminum fuel tanks are made from 5052 aluminum, offering design flexibility and cost…	– Less expensive than polyethylene tanks – Enable design flexibility over time – Manufactured from d…	– No specific cons mentioned on the page – May require additional components or fittings	www.moellermarine.com

Frequently Asked Questions (FAQs)

# What are the benefits of using aluminum for a fuel tank?

Aluminum fuel tanks are lighter, more durable, and offer better resistance to corrosion. They are also easier to work with, allowing for custom designs and flexible installation options.

# How do I ensure my aluminum fuel tank does not corrode?

To prevent corrosion, make sure your aluminum fuel tank gets adequate air exposure and is not in contact with materials that trap moisture, such as wood or certain metals.

# Are custom aluminum fuel tanks compliant with safety regulations?

Yes, custom aluminum fuel tanks can be made to meet and exceed safety requirements, such as those set by the Federal Motor Carrier Safety Administration (FMCSA), including drop tests and pressure testing.

# How do I install a custom aluminum fuel tank in my vehicle?

When installing, place the tank in the desired location, ensure clearance from critical components like brake lines, and secure it with bolts, flat washers, and lock washers. Make sure to ground the tank properly.

# Can I get additional features with my custom aluminum fuel tank?

Absolutely You can opt for features like internal venting, baffles to reduce fuel sloshing, fuel gauges, and even lockable fuel filler caps to enhance the functionality and security of your tank.