Are you looking for the best cable assembly manufacturing suppliers to meet your specific needs? With so many options available, choosing the right one can be overwhelming. Let’s dive into a comparison of the top cable assembly manufacturers to help you make an informed decision.
Cable Assembly Manufacturing Capabilities
Product Details: Manufacturing capabilities include wire preparation, automation, and various connector and terminal options. They follow IPC/WHMA-A-620 standards and offer extensive testing and quality assurance processes.
Pros:
– Wide range of custom cable solutions
– Design and prototyping capabilities
– High volume and low volume production support
– Use of high-quality materials and components
– Comprehensive testing and quality assurance
– ISO-approved manufacturing processes
– Global manufacturing locations for project support
Cons:
– Complex wire harnesses may not be fully automated,…
– Specialized projects, such as military-grade cable…
Custom Wire and Cable Manufacturer | Carr Manufacturing
Product Details: Carr Manufacturing Company specializes in custom cable assemblies, wire harnesses, box build services, and power supply solutions. They serve industries such as Aerospace, Military, Industrial, and Medical.
Pros:
– ISO9001, UL Listed, and RoHS compliant products
– IPC-620, J-STD, and Mil-Spec Compliant Assemblies
– Cost-productive cable harness fabrication
– Turnkey solutions from material procurement to fin…
– Expertise in delivering quality products at compet…
– Domestic and international manufacturing capabilit…
Cons:
– Limited information on production capacity and sca…
– No detailed pricing information available on the w…
– Dependence on specific industry standards may limi…
Cable Assembly Manufacturers
Product Details: Y.C. Cable offers custom wire harness and cable assemblies manufactured in the USA and China. They provide simple to complex wire harness assembly and cable fabrication for various industries.
Pros:
– Custom design to meet exact specifications
– Design flexibility for connectors, pinouts, and le…
– Application-specific requirements for environmenta…
– Stringent quality control processes
– Prototyping and testing services
– Cost-effective solutions for specific applications
– Technical support for design and performance
– High-volume and low-volume production capabilities
Cons:
– May require specialized materials increasing costs
– Complex designs can lead to higher production time…
– Dependence on specific manufacturing facilities fo…
Custom Cable Assemblies Manufacturer
Product Details: Testing includes UL, CSA, and industry standard procedures, as well as environmental and EMI/EMC testing. Custom wire harness test fixtures and automated test stands are also available.
Pros:
– High-quality materials and ISO-approved manufactur…
– Wide range of cable assembly options including low…
– Comprehensive testing and quality assurance proces…
– Support for various industries including medical,…
– Custom design and prototyping services
– Global manufacturing locations for flexible produc…
Cons:
– Shielding can add cost, weight, or complexity to t…
– Not all shielding options are necessary, requiring…
– Custom designs and testing may increase initial co…
Cable Assemblies Guide – PMCI
Product Details: Cable assemblies, or wire harness assemblies, organize and protect electrical wires. They are customized based on geometric and electrical requirements of the equipment. Industries include automotive, electronics, construction, and appliance manufacturing.
Pros:
– Protect technicians and contractors from electrica…
– Keep wiring highly organized, simplifying navigati…
– Guard wires against wear, harsh environmental cond…
– Simplify production of larger components.
– Highly customizable to support specific product fu…
Custom Cable Assembly Manufacturer
Product Details: Electro-Prep manufactures custom cable assemblies for various applications, including high-voltage power transmission, communication systems, and data transmission. They offer RF/Coaxial, Ethernet, custom wire harness, IDC, flat & ribbon, and multi-conductor cable assemblies.
Pros:
– High-quality products with ISO 9001:2015 certified…
– Meets CSA and UL standards when required
– Rigorous in-house training for IPC/WHMA-A-620 and…
– Customizable to meet specific application needs
– Efficient manufacturing process with automated cab…
– 100% continuity testing for flat and ribbon cable…
– Variety of options for securing and protecting wir…
Cons:
– No mention of specific pricing or cost-effectivene…
– No details on minimum order quantities or lead tim…
– Dependence on in-house training may limit flexibil…
Innovative Custom Cable Assembly and Box Build Products …
Product Details: Circuit Assembly offers custom cable assemblies, box builds, and a wide range of connectors including Nanoflex, DisplayPort, USB, Solar, SATA, HDMI, and more. They provide design capability and experience to build custom cable assemblies with
various connectors and termination styles.
Pros:
– Cost-effective and innovative solutions for OEM ap…
– Unmatched quality, reliability, and speed
– Experienced design and production capability
– Competitive pricing and timely deliveries
– Ability to custom design parts to fit specific nee…
– Strong reputation in quality parts and design team…
Cons:
– No specific cons mentioned on the website
– Dependence on external feedback for quality assura…
Custom Cable Assemblies Manufacturer | Custom Cable …
Product Details: Molded components use overmolding for enclosure strain relief, connector strain relief, and other applications.
Pros:
– Value-added services include on-staff engineers, s…
– Cost reduction by an average of 25% compared to co…
Cons:
– No specific cons mentioned on the website
– Dependence on global supply chain could be a risk
Cable Assembly & Wire Harness Manufacturing
Product Details: TT Electronics offers customized cable harness and overmolded assemblies providing durability and strain relief for cable interfaces. These assemblies are designed for various applications, including aerospace, defence, and medical devices.
Pros:
– Provides durability and strain relief for cable in…
– Customized to meet specific application requiremen…
– Supports high-reliability and extreme performance…
– Global manufacturing capabilities with state-of-th…
– Optimizes product reliability through extensive te…
Cons:
– May require significant upfront design and enginee…
– Dependent on global supply chain management which…
– High mix and low volume production can be complex…
Custom Cable and Wire Harness Assembly
Product Details: Components include wires, shrink tubing, wire ties, shielding, connectors, strain reliefs, molding, clamps, and terminals. Assemblies undergo functional testing for performance, safety, and reliability.
Pros:
– High customizability to support specific functions
– Multiple interconnects for speedy installation
– Safety through consolidated electrical wiring
– Protection from environmental elements
– Space-saving designs
– Efficient automatic stripping, termination, and te…
Cons:
– No specific cons mentioned, but complexity may req…
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Cable Assembly Manufacturing Capabilities | Manufacturing capabilities include wire preparation, automation, and various connector and terminal… | – Wide range of custom cable solutions – Design and prototyping capabilities – High volume and low v… | – Complex wire harnesses may not be fully automated,… – Specialized projects, such as military-gra… | www.epectec.com |
| Custom Wire and Cable Manufacturer | Carr Manufacturing | Carr Manufacturing Company specializes in custom cable assemblies, wire harnesses, box build service… | – ISO9001, UL Listed, and RoHS compliant products – IPC-620, J-STD, and Mil-Spec Compliant Assemblie… | – Limited information on production capacity and sca… – No detailed pricing information available… |
| Cable Assembly Manufacturers | Y.C. Cable offers custom wire harness and cable assemblies manufactured in the USA and China. They p… | – Custom design to meet exact specifications – Design flexibility for connectors, pinouts, and le…… | – May require specialized materials increasing costs – Complex designs can lead to higher production… | www.yccable.com |
| Custom Cable Assemblies Manufacturer | Testing includes UL, CSA, and industry standard procedures, as well as environmental and EMI/EMC tes… | – High-quality materials and ISO-approved manufactur… – Wide range of cable assembly options inclu… | – Shielding can add cost, weight, or complexity to t… – Not all shielding options are necessary, r… | www.epectec.com |
| Cable Assemblies Guide – PMCI | Cable assemblies, or wire harness assemblies, organize and protect electrical wires. They are custom… | – Protect technicians and contractors from electrica… – Keep wiring highly organized, simplifying… | precmfgco.com | |
| Custom Cable Assembly Manufacturer | Electro-Prep manufactures custom cable assemblies for various applications, including high-voltage p… | – High-quality products with ISO 9001:2015 certified… – Meets CSA and UL standards when required -… | – No mention of specific pricing or cost-effectivene… – No details on minimum order quantities or… | www.electroprep.com |
| Innovative Custom Cable Assembly and Box Build Products … | Circuit Assembly offers custom cable assemblies, box builds, and a wide range of connectors includin… | – Cost-effective and innovative solutions for OEM ap… – Unmatched quality, reliability, and speed… | – No specific cons mentioned on the website – Dependence on external feedback for quality assura… | www.circuitassembly.com |
| Custom Cable Assemblies Manufacturer | Custom Cable … | Molded components use overmolding for enclosure strain relief, connector strain relief, and other ap… | – Value-added services include on-staff engineers, s… – Cost reduction by an average of 25% compar… | – No specific cons mentioned on the website – Dependence on global supply chain could be a risk |
| Cable Assembly & Wire Harness Manufacturing | TT Electronics offers customized cable harness and overmolded assemblies providing durability and st… | – Provides durability and strain relief for cable in… – Customized to meet specific application re… | – May require significant upfront design and enginee… – Dependent on global supply chain managemen… | www.ttelectronics.com |
| Custom Cable and Wire Harness Assembly | Components include wires, shrink tubing, wire ties, shielding, connectors, strain reliefs, molding,… | – High customizability to support specific functions – Multiple interconnects for speedy installatio… | – No specific cons mentioned, but complexity may req… | suntronicinc.com |
Frequently Asked Questions (FAQs)
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How Many Wires Comprise a Cable Assembly?
The number of wires in a cable assembly varies depending on the application and the systems it will connect to?A simple system might need 5-7 wires, while larger assemblies can have many more. The wires are selected based on the type of data they will transmit..
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What are the Benefits of Using Cable Assemblies?
Cable assemblies offer several benefits, including enhanced security and safety due to insulation, simplified installation by eliminating the need to connect individual wires, and reduced wire clutter, which saves space and minimizes the risk of abrasions and short circuits?.
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What is the General Lead Time for Cable Assembly Delivery?
The delivery lead time for cable assemblies typically ranges from two to four weeks, depending on factors such as material availability, production requirements, and inspection time?This can vary between different manufacturers..
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What Types of Testing Procedures are Performed on Cable Assemblies?
Cable assemblies undergo various tests, including leak testing, hi-pot testing, impact testing, connector separation force testing, and mate and unmate cycle testing?These tests ensure the assemblies meet quality and safety standards..
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What are the Common Designs of Cable Assemblies?
Common designs include point-to-point assemblies for interconnecting two points, multi-termination type assemblies with pre-terminated fiber cables, ribbon assemblies forming a flat ribbon, radiation tolerant designs for high-radiation environments, and crush-resistant designs for high-pressure applications?.
