Are you looking for the best cable assembly manufacturers to meet your industry’s needs? Let’s dive into a comparison of the top suppliers, highlighting their strengths, specialties, and the industries they serve. From aerospace to automation, we’ve got you covered.
Custom Cable Assemblies Manufacturer
Product Details: Wire harness assemblies are designed for optimized electrical performance and installation efficiency, often used in medical, military, aerospace, and portable devices industries.
Pros:
– Comprehensive custom cable solutions from design t…
– Support for low to high volume production with glo…
– Use of high-quality materials and ISO-approved man…
– Expertise in various cable types, including shield…
– Custom testing options and automated test stands a…
– Vertically integrated wire harness manufacturing f…
Cons:
– Shielding can add cost, weight, or complexity to c…
– Manual production of wire harnesses can be more co…
– Design and manufacturing processes can be complex…
Custom Wire and Cable Manufacturer | Carr Manufacturing
Product Details: Carr Manufacturing Company specializes in custom cable assemblies, wire harnesses, and box build services. They offer ISO9001, UL Listed, and RoHS compliant products, and comply with IPC-620, J-STD, and Mil-Spec standards.
Pros:
– Provides high-performance custom wire harness asse…
– Specializes in various industries including Aerosp…
– Offers turnkey solutions from procuring materials…
– Manufactures products that meet stringent specific…
– Delivers quality products at competitive prices
– Has manufacturing capabilities in the USA, Mexico,…
Cons:
– Limited information on production capacity and cur…
– No detailed list of machinery and tools available…
– Production not currently ramping up according to a…
Cable Assembly Manufacturers
Product Details: Y.C. Cable offers custom wire and cable assemblies, including simple and complex wire harnesses, for various industries. They manufacture in both the USA and China, meeting high-mix and high-volume demands.
Pros:
– Customizable to meet exact specifications
– Design flexibility for connectivity, length, and c…
– Application-specific designs for environmental, el…
– Stringent quality control processes
– Cost-effective for specific applications
– Technical support for design and performance
– ISO and TS16949 certifications ensuring high-quali…
– Ability to produce both low-volume and high-volume…
Cons:
– May require prototyping and testing, adding initia…
– Custom designs can be more expensive than standard…
Innovative Custom Cable Assembly and Box Build Products …
Product Details: Circuit Assembly offers custom cable assemblies, box builds, and a wide range of connectors. They provide cost-effective and innovative solutions for OEM applications, ensuring unmatched quality, reliability, and speed.
Pros:
– Over 50 years of experience in custom cable assemb…
– Design capability for custom cable assemblies with…
– High-quality products manufactured to industry sta…
– Competitive pricing and timely deliveries.
– Strong reputation in quality parts and design team…
– Ability to solve complex issues such as cable vibr…
Cons:
– No specific cons mentioned on the website.
– Dependence on customer feedback for quality assura…
Custom Cable Assembly Manufacturer
Product Details: Electro-Prep manufactures custom cable assemblies, including RF/Coaxial, Ethernet (CAT 5E, CAT 6, CAT 6a, CAT 7), custom wire harness, IDC, flat & ribbon, and multi-conductor cable assemblies. These assemblies are customized to meet specific application
requirements and are used in various industries such as military, aerospace, healthcare, and industrial sectors. They provide protection from damage, vibrations, and disconnections, and ensure efficient use of space.
Pros:
– High-quality products meeting ISO 9001:2015, CSA,…
– Experienced and expertly trained personnel ensurin…
– Customizable to meet unique application specificat…
– Efficient manufacturing processes, including autom…
– Rigorous testing, including 100% continuity testin…
– On-time and cost-effective delivery
– Compliance with IPC/WHMA-A-620 workmanship and J-S…
Cons:
– Cable assemblies are generally more expensive than…
– May require more complex manufacturing processes,…
Cable Assembly & Wire Harness Manufacturing
Product Details: TT Electronics offers customized cable harness and overmolded assemblies providing durability and strain relief. These assemblies are designed for the interface between cables and backshells.
Pros:
– Provides durability and strain relief
– Customized to meet specific manufacturing needs
– Ensures minimal risk in global supply chain manage…
– Supports high-reliability and extreme performance…
Cons:
– No specific cons mentioned in the provided sources
– Requires integration with other TT Electronics ser…
ICA Holdings: Wire Harness & Cable & Electromechanical …
Product Details: ICA Holdings manufactures specialty wire harnesses, cable assemblies, and electromechanical assemblies. They have a strategic network of facilities in the US and Mexico, serving diverse end markets including industrial, medical, and automotive.
Pros:
– State-of-the-art manufacturing and testing equipme…
– Highly trained and experienced labor
– Exceptional engineering resources and support
– Ability to meet high-mix, low- and high-volume pro…
– Combined resources of a large company with local s…
– Competitive pricing and just-in-time delivery
– Deep industry expertise and tireless customer supp…
– Access to global resources through Amphenol Corpor…
Cons:
– No specific cons mentioned, but dependence on a la…
– Potential logistical challenges with international…
Casco Manufacturing: Cable and Harness Assembly …
Product Details: They provide cables built to exact specifications, with options for custom lengths, kitting, packaging, labeling, and bundling. First articles are built for customer approval and fully documented.
Pros:
– Highly experienced in manufacturing custom cable a…
– Wide range of products including coaxial, ground s…
– Custom solutions to meet exact client specificatio…
– RoHS compliant and weathertight options available
– Cost-effective solutions with innovative approache…
– Custom kitting, packaging, labeling, and bundling…
Cons:
– No specific pricing information available on the w…
– May require detailed specifications from clients f…
– Limited information on lead times and delivery sch…
Custom Cable Assemblies Manufacturer | Custom Cable …
Product Details: They offer molded components, such as overmolding for component protection, and customize features like conductor sizes, colors, insulation, and jacket materials.
Pros:
– High-quality products with industry-leading certif…
– Global supply and logistics platform with manufact…
– Customizable features to fit specific application…
– Experienced and skilled team of designers and manu…
– On-time and on-budget delivery
Cons:
– No specific cons mentioned on the website
– Potential complexity in custom design and manufact…
Cable Assembly Manufacturing Capabilities
Product Details: Epec offers custom cable assemblies for various applications, including low voltage hook-up wire harnesses, data and video cables, automotive wire harnesses, medical device cable assemblies, and military cables. They support both low volume/high mix and
high volume/low mix production quantities. Designs are created using SOLIDWORKS, and 3D prototypes can be printed for early fit checks. Production is managed in full-rate factories with global manufacturing locations, and inventory is managed for
the life of the project.
Pros:
– Customizable solutions for diverse industries
– Use of high-quality materials and ISO-approved man…
– Ability to support both prototype runs and full-ra…
– Early design risk elimination through 3D prototypi…
– Global manufacturing capabilities for efficient pr…
– Inventory management for the life of the project
Cons:
– Complex wire harnesses may not be fully automatabl…
– Modification of existing house tooling can incur a…
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Custom Cable Assemblies Manufacturer | Wire harness assemblies are designed for optimized electrical performance and installation efficienc… | – Comprehensive custom cable solutions from design t… – Support for low to high volume production… | – Shielding can add cost, weight, or complexity to c… – Manual production of wire harnesses can be… | www.epectec.com |
| Custom Wire and Cable Manufacturer | Carr Manufacturing | Carr Manufacturing Company specializes in custom cable assemblies, wire harnesses, and box build ser… | – Provides high-performance custom wire harness asse… – Specializes in various industries includin… | – Limited information on production capacity and cur… – No detailed list of machinery and tools av… |
| Cable Assembly Manufacturers | Y.C. Cable offers custom wire and cable assemblies, including simple and complex wire harnesses, for… | – Customizable to meet exact specifications – Design flexibility for connectivity, length, and c…… | – May require prototyping and testing, adding initia… – Custom designs can be more expensive than… | www.yccable.com |
| Innovative Custom Cable Assembly and Box Build Products … | Circuit Assembly offers custom cable assemblies, box builds, and a wide range of connectors. They pr… | – Over 50 years of experience in custom cable assemb… – Design capability for custom cable assembl… | – No specific cons mentioned on the website. – Dependence on customer feedback for quality assura… | www.circuitassembly.com |
| Custom Cable Assembly Manufacturer | Electro-Prep manufactures custom cable assemblies, including RF/Coaxial, Ethernet (CAT 5E, CAT 6, CA… | – High-quality products meeting ISO 9001:2015, CSA,… – Experienced and expertly trained personnel… | – Cable assemblies are generally more expensive than… – May require more complex manufacturing pro… | www.electroprep.com |
| Cable Assembly & Wire Harness Manufacturing | TT Electronics offers customized cable harness and overmolded assemblies providing durability and st… | – Provides durability and strain relief – Customized to meet specific manufacturing needs – Ensures… | – No specific cons mentioned in the provided sources – Requires integration with other TT Electronic… | www.ttelectronics.com |
| ICA Holdings: Wire Harness & Cable & Electromechanical … | ICA Holdings manufactures specialty wire harnesses, cable assemblies, and electromechanical assembli… | – State-of-the-art manufacturing and testing equipme… – Highly trained and experienced labor – Exc… | – No specific cons mentioned, but dependence on a la… – Potential logistical challenges with inter… | www.icaholdings.com |
| Casco Manufacturing: Cable and Harness Assembly … | They provide cables built to exact specifications, with options for custom lengths, kitting, packagi… | – Highly experienced in manufacturing custom cable a… – Wide range of products including coaxial,… | – No specific pricing information available on the w… – May require detailed specifications from c… | www.cascomanufacturing.com |
| Custom Cable Assemblies Manufacturer | Custom Cable … | They offer molded components, such as overmolding for component protection, and customize features l… | – High-quality products with industry-leading certif… – Global supply and logistics platform with… | – No specific cons mentioned on the website – Potential complexity in custom design and manufact… |
| Cable Assembly Manufacturing Capabilities | Epec offers custom cable assemblies for various applications, including low voltage hook-up wire har… | – Customizable solutions for diverse industries – Use of high-quality materials and ISO-approved man… | – Complex wire harnesses may not be fully automatabl… – Modification of existing house tooling can… | www.epectec.com |
Frequently Asked Questions (FAQs)
.
What is a Cable Assembly and When Should I Use It?
A cable assembly, also known as a cable harness or wiring loom, is a group of cables arranged into a single unit for a specific purpose.
You should use it when you need multiple cables organized and protected for easier installation, especially in mass production or complex systems.
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What Are the Advantages and Disadvantages of Custom Cables?
Custom cables are tailored to your specific needs and compliance requirements, which can save you money by eliminating unnecessary extras.
However, they take more time and planning to manufacture, unlike standard products that can be shipped immediately.
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How Are Cable Assemblies Protected?
Your custom cable can be protected with a strong sleeve that withstands various conditions such as being underwater, high heat, or extreme cold.
You can also use heat-shrink tubing, spiral wrap, or other wire management methods to protect the cables.
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What Materials Are Commonly Used for Conductors in Cable Assemblies?
The most common materials used for conductors are copper and aluminum.
Copper offers superior conductivity and durability, while aluminum is less expensive and easier to work with but has lower conductivity and durability.
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What Testing Procedures Are Performed on Cable Assemblies?
Cable assemblies undergo various tests during and after manufacturing, including continuity testing, resistance testing, leak testing, hi-pot testing, and connector separation force testing to ensure they meet predetermined specifications.
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