Are you looking for the best aluminum casting factory suppliers for your next project? Here’s a guide to help you choose the top manufacturers, from their capabilities and quality standards to their global reach and customer service. Let’s dive in and find the perfect fit for your needs.
Olson Aluminum Castings: Home
Product Details: Olson Aluminum Castings produces industrial grade, pressure tight and leak free aluminum castings with superior machining properties and surface finishes. They are a custom sand cast foundry with ISO 9001:2015 registration.
Pros:
– Superior machining characteristics equal to or bet…
– In-house heat treating capabilities for superior T…
– High degree of grain refinement and consistency
– Pressure tight and leak free castings
– Shortest production lead times in the industry
– Porosity-free castings
– Quality surface finishes that polish and machine l…
Cons:
– No specific cons mentioned on the website.
Nebraska Aluminum Casting: Custom Aluminum Die …
Aluminum Castings Company
Wisconsin Aluminum Foundry | non-ferrous casting
Product Details: They offer CAD design and CNC pattern machining, taking casting designs from prototype to production tooling.
Pros:
– Wide range of casting services
– Advanced manufacturing processes
– Capability to handle design from prototype to prod…
– Multiple non-ferrous materials supported
Cons:
– No specific cons mentioned on the website
– Limited geographical presence
Aluminum Foundry | Wabash Castings Aluminum Foundry
Product Details: The facility uses the green sand casting method, which is versatile and can withstand high temperatures. They produce high-volume engine components like intake manifolds and cylinder heads.
Pros:
– High-quality precision parts delivered on time and…
– Versatile green sand casting method for custom cas…
– Ability to produce complex, high-volume aluminum c…
– Expanded capabilities including machining and comp…
Cons:
– No specific cons mentioned on the website.
– Dependence on sand deliveries, though being mitiga…
LA Aluminum: Permanent Mold Aluminum Castings
Product Details: Aluminum is a strong, lightweight, and versatile metal with excellent corrosion resistance.
Pros:
– High strength-to-weight ratio
– Excellent corrosion resistance
– Good machinability and weldability
– Versatile in various applications
Cons:
– Some alloys are not recommended for welding
– Requires specific heat treating processes for stre…
– Can be expensive compared to other metals
Aluminum Foundry Services – Die Casting Companies
Product Details: Modern Aluminum Castings offers full-service die castings from design to delivery. Services include 3D CAD, mold building, CNC milling and turning, fine finishes, assembly, and JIT shipments.
Pros:
– High precision and intricate shapes possible
– Strong and lightweight products
– Customizability in part wall thickness
– Higher production rates due to easy workability of…
– Minimal machining required
Cons:
– High initial cost for die creation
– Dependence on die longevity and maintenance
– Limited to non-ferrous metals
Aluminum Sand Casting Foundry | Bremer Manufacturing …
Product Details: Their processes include in-house core making and assembly, heat treating, CNC machining, product final assembly, and supply chain management. Additional finishing processes like polishing, powder coating, or anodizing are sourced through approved suppliers.
Pros:
– High-quality aluminum sand castings with strict co…
– State-of-the-art equipment and efficient productio…
– Integrated solutions including in-house core makin…
– ISO 9001:2015 certified and ITAR registered for re…
– Experienced workforce with over 15 years of averag…
– Excellent customer service and unparalleled respon…
Cons:
– No mention of eco-friendly or sustainable practice…
– Work schedule includes potential overtime on Frida…
– Pre-employment physical and drug screening require…
American Aluminum Foundry & USA Aluminum Castings …
Product Details: Alcast Company is an ISO 9001:2015 certified low pressure, permanent mold aluminum foundry and CNC machine shop. They manufacture high-quality aluminum castings using proprietary ELECTRO-MAGNETIC casting processes.
Pros:
– Produces high-integrity aluminum castings up to 22…
– Offers a wide range of production volumes (5 to 25…
– Provides in-house CNC machining, heat treatment, a…
– Low downtime and competitive pricing due to in-hou…
– Advanced quality planning, process control, and on…
– Expertise in complex geometry and low draft areas…
Cons:
– Limited to specific aluminum alloys (primarily A35…
– Higher cost for A356 aluminum castings due to lowe…
US Aluminum Castings: Home
Product Details: US Aluminum Castings produces precision aluminum castings using Green Sand, Dry Sand, and Permanent Mold processes. They offer in-house machining, powder coating, sub-assemblies, and Nadcap accredited heat treat and NDT.
Pros:
– ISO 9001:2015 and AS9100D certified Quality Manage…
– Multiple casting processes for flexibility in proj…
– In-house tooling for comprehensive manufacturing s…
– Precision machining to reduce fallout rates and in…
– Reliable delivery schedules and top-notch customer…
– Use of environmentally friendly, renewable hydroel…
Cons:
– No mention of competitive pricing details
– Application process does not allow phone calls for…
– Specific alloy and material limitations not detail…
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Olson Aluminum Castings: Home | Olson Aluminum Castings produces industrial grade, pressure tight and leak free aluminum castings wi… | – Superior machining characteristics equal to or bet… – In-house heat treating capabilities for su… | – No specific cons mentioned on the website. | www.olsonalum.com |
| Nebraska Aluminum Casting: Custom Aluminum Die … | www.nealuminum.com | |||
| Aluminum Castings Company | www.aluminumcastingscorp.com | |||
| Wisconsin Aluminum Foundry | non-ferrous casting | They offer CAD design and CNC pattern machining, taking casting designs from prototype to production… | – Wide range of casting services – Advanced manufacturing processes – Capability to handle design fr… | – No specific cons mentioned on the website – Limited geographical presence |
| Aluminum Foundry | Wabash Castings Aluminum Foundry | The facility uses the green sand casting method, which is versatile and can withstand high temperatu… | – High-quality precision parts delivered on time and… – Versatile green sand casting method for cu… | – No specific cons mentioned on the website. – Dependence on sand deliveries, though being mitiga… |
| LA Aluminum: Permanent Mold Aluminum Castings | Aluminum is a strong, lightweight, and versatile metal with excellent corrosion resistance. | – High strength-to-weight ratio – Excellent corrosion resistance – Good machinability and weldabilit… | – Some alloys are not recommended for welding – Requires specific heat treating processes for stre….. | laaluminum.com |
| Aluminum Foundry Services – Die Casting Companies | Modern Aluminum Castings offers full-service die castings from design to delivery. Services include… | – High precision and intricate shapes possible – Strong and lightweight products – Customizability i… | – High initial cost for die creation – Dependence on die longevity and maintenance – Limited to non-… | die-castings.net |
| Aluminum Sand Casting Foundry | Bremer Manufacturing … | Their processes include in-house core making and assembly, heat treating, CNC machining, product fin… | – High-quality aluminum sand castings with strict co… – State-of-the-art equipment and efficient p… | – No mention of eco-friendly or sustainable practice… – Work schedule includes potential overtime… |
| American Aluminum Foundry & USA Aluminum Castings … | Alcast Company is an ISO 9001:2015 certified low pressure, permanent mold aluminum foundry and CNC m… | – Produces high-integrity aluminum castings up to 22… – Offers a wide range of production volumes… | – Limited to specific aluminum alloys (primarily A35… – Higher cost for A356 aluminum castings due… | alcastcompany.com |
| US Aluminum Castings: Home | US Aluminum Castings produces precision aluminum castings using Green Sand, Dry Sand, and Permanent… | – ISO 9001:2015 and AS9100D certified Quality Manage… – Multiple casting processes for flexibility… | – No mention of competitive pricing details – Application process does not allow phone calls for…… | us-castings.com |
Frequently Asked Questions (FAQs)
# What is Aluminum Casting and How Does it Work?
Aluminum casting is a process where molten aluminum is poured into a custom mold, allowing the metal to solidify into the desired shape?This method is versatile and used in various industries for its lightweight, strong, and corrosion-resistant properties..
# What Aluminum Alloys Can Be Cast?
You can cast several aluminum alloys, but some of the most common ones include A356, A380, and the 300 series?A356 is popular for its castability, strength, and corrosion resistance, making it ideal for medical and food-grade applications..
# What Are the Typical Lead Times for Aluminum Castings?
Lead times for aluminum castings can vary, but generally, you can expect 4-6 weeks for raw castings and an additional 4-6 weeks for machining?Tooling can take around 8-10 weeks. These times can vary depending on the complexity of the project and the workload of the factory..
# Can Aluminum Castings Be Machined or Finished?
Yes, you can definitely machine or finish aluminum castings?In fact, adding a secondary CNC machining operation can help achieve tighter tolerances and complete tasks like drilling, tapping, or milling. Finishing options include powder coating, anodizing, and polishing..
# What Are the Tolerances and Surface Finishes for Aluminum Castings?
Tolerances for aluminum castings depend on the method used, but permanent mold casting offers high precision with tight as-cast tolerances?Surface finishes can be excellent, and for even tighter tolerances, a quick secondary machining operation can be added. Always include a machine stock allowance in your design to ensure the final part meets specifications..
