Are you looking for the best custom sheet metal rolling suppliers to meet your project needs? Here’s a comparison of the top providers, highlighting their capabilities, industries served, and what sets them apart in the world of precision metal fabrication.

Custom Roll Forming Services

Product Details: Custom roll forming services at Premier Products of Racine involve using a series of rolls to bend sheet metal coils into desired configurations. The process utilizes coil stock, achieving incremental bends through consecutive roll sets.

The facility houses nine roll forming mills, capable of manufacturing parts in thicknesses of .010–3/16 inches, up to 20 inches in width, and with virtually unlimited lengths. Materials include aluminum, aluminized steel, stainless steel, and

titanium. Finishes such as anodized, black oxide coating, and powder coating are available. In-process capabilities include cleaning, cut-off, in-line edge conditioning, embossing, and pre-notching.

Pros:
– Efficiency: Higher production speeds with lower ma…
– Cost-effectiveness: Less material waste, lower too…
– Design flexibility: Allows for simple or complex d…
– Superior precision, quality, and consistency: Tigh…
– In-process capabilities: Includes cleaning, cut-of…

Cons:
– Limited to continuous profiles: Not suitable for p…
– Dependence on coil stock: Requires consistent coil…
– Initial setup costs: Setting up the roll forming p…

Custom Repeatable Metal Rolling

Product Details: Acrotech Inc. offers custom metal rolling services where they roll your material to your specifications if you do not have a metal rolling machine. Any quantity is accepted at low prices.

Pros:
– Custom rolling to specific specifications
– Accepts any quantity
– Low prices

Cons:
– Requires sending material to Acrotech
– Dependent on Acrotech’s availability and capacity

Custom Roll Formed Shapes

Product Details: Roller Die + Forming offers custom roll formed shapes, including angles, channels, cee sections, hat sections, Z sections, and custom tubes. They use a library of over 1,200 free tooling parts and handle various materials.

Pros:
– Innovation and flexibility to meet client needs
– Attention to detail ensures industry-standard tole…
– Extensive library of standard tooling to reduce co…
– Ability to handle complex cross sections and vario…
– Long production lengths, up to 40 feet, without ma…
– In-house tool room and engineering department for…
– Economical and efficient production process
– High-quality and durable parts with minimal incons…

Cons:
– Custom tooling costs may be high for small product…
– Material limitations based on ductility and bendin…

Roll Forming

Product Details: Roll forming is a continuous metal forming process transforming sheet, strip or coiled metal into shapes with a consistent cross section. The stock is fed through successive pairs of rolls, progressively shaping the metal until

the desired cross section is produced.

Pros:
– Efficient and economical metal working process.
– Cold forming process.
– Slots, holes, miters, embossing can be included to…
– Consistent shapes and uniform cross sections.
– Finished parts may be produced in one operation.
– Economical unit costs.
– Combine 2 materials in a single process.
– Ideal for adding caulking beads, adjusting symmetr…
– Technical proficiency in tooling/product design, p…
– No investment in capital equipment.
– Flexibility and versatility of numerous lines.
– Avoid need to purchase and inventory raw materials…
– Access to a wide range of related equipment and pr…
– Save overhead costs and plant space.
– Avoid costly equipment downtime between jobs.
– Eliminate need to locate, hire, train and retain q…

Cons:
– Metal thickness may slightly thin at bend radii.
– Potential for distortions such as curve, twist, an…

Custom Roll Forming

Custom Roll Forming

Product Details: Secondary processes available: power coat and paint, assembly, robotic welding, hot dip galvanizing, and laser/plasma cutting. Services cater to industries like transportation, construction, and solar energy.

Pros:
– High reliability and rugged construction ensuring…
– Ability to form simple and complex roll formed sha…
– Material handling and inventory management for jus…
– Engineering and design assistance available
– Wide range of secondary process capabilities

Cons:
– High initial investment for custom roll forming eq…
– Dependence on specialized tooling and maintenance
– Potential for high energy consumption and operatio…

Hodgson Custom Rolling | North America’s Leading Steel …

Product Details: Hodgson Custom Rolling specializes in customized rolling of heavy wall large and small diameter pipe, and forming and flattening of steel plate. They work with various materials including mild and stainless steels, high-strength alloy steels,

pressure vessel materials, abrasive resistant steels, clad material, and other non-ferrous materials.

Pros:
– High-quality workmanship
– Quick turnaround times
– Customer satisfaction
– Versatile material capabilities
– Serves multiple industries including mining, trans…

Cons:
– No specific cons mentioned on the website

Plate and Sheet Rolling

Product Details: Coremark Metals offers plate and sheet rolling services as part of their comprehensive metal fabrication capabilities. This includes rolling of steel plates and sheets to various dimensions.

Pros:
– In-house production ensures high quality and preci…
– Same-day and next-day expedite options available f…
– Wide range of steel types, including hot rolled, c…
– Free shipping for qualified purchases within expan…
– Price match policy to ensure competitive pricing.

Cons:
– Specific product page not available, requiring nav…
– Pricing subject to change and may vary between onl…
– Some products, like hot rolled steel plates, may b…

Metal Rolling Services Suppliers located in Florida

Product Details: Metal rolling services for high tolerance parts. Capabilities include precision sheet metal fabricating, high definition plasma, laser and waterjet cutting, CNC machining.

Pros:
– High precision and tolerance
– Multiple cutting technologies (plasma, laser, wate…
– CNC machining capabilities

Cons:
– No specific cons mentioned
– Limited geographic service area

Sheet Metal Fabrication Services

Product Details: Various surface finishes are available, including nickel plating, electroplating, hot-dip zinc plating, powder coating, and anodizing. Certifications and inspection reports can be provided upon request.

Pros:
– Fast lead times starting at 3 days
– No minimum order volumes
– Free standard shipping for US orders
– Wide range of materials and finishes available
– Support for rapid prototyping and production
– Certified network of fabricators (ISO 9001:2015, I…
– Easy online quoting and ordering process
– High precision and quality assurance

Cons:
– Material-specific limitations, such as poor corros…
– Need for additional surface protection for certain…
– Complex designs may require careful design-for-man…

Comparison Table

Company	Product Details	Pros	Cons	Website
Custom Roll Forming Services	Custom roll forming services at Premier Products of Racine involve using a series of rolls to bend s…	– Efficiency: Higher production speeds with lower ma… – Cost-effectiveness: Less material waste, l…	– Limited to continuous profiles: Not suitable for p… – Dependence on coil stock: Requires consist…	www.customrollform.com
Custom Repeatable Metal Rolling	Acrotech Inc. offers custom metal rolling services where they roll your material to your specificati…	– Custom rolling to specific specifications – Accepts any quantity – Low prices	– Requires sending material to Acrotech – Dependent on Acrotech’s availability and capacity	www.acrotechinc.com
Custom Roll Formed Shapes	Roller Die + Forming offers custom roll formed shapes, including angles, channels, cee sections, hat…	– Innovation and flexibility to meet client needs – Attention to detail ensures industry-standard to…	– Custom tooling costs may be high for small product… – Material limitations based on ductility an…	www.rollerdie.com
Roll Forming	Roll forming is a continuous metal forming process transforming sheet, strip or coiled metal into sh…	– Efficient and economical metal working process. – Cold forming process. – Slots, holes, miters, em…	– Metal thickness may slightly thin at bend radii. – Potential for distortions such as curve, twist,…	mpmetals.com
Custom Roll Forming				www.corrugated-metals.com
Custom Roll Forming	Secondary processes available: power coat and paint, assembly, robotic welding, hot dip galvanizing,…	– High reliability and rugged construction ensuring… – Ability to form simple and complex roll for…	– High initial investment for custom roll forming eq… – Dependence on specialized tooling and main…	www.bradburygroup.com
Hodgson Custom Rolling	North America’s Leading Steel …	Hodgson Custom Rolling specializes in customized rolling of heavy wall large and small diameter pipe…	– High-quality workmanship – Quick turnaround times – Customer satisfaction – Versatile material cap…	– No specific cons mentioned on the website
Plate and Sheet Rolling	Coremark Metals offers plate and sheet rolling services as part of their comprehensive metal fabrica…	– In-house production ensures high quality and preci… – Same-day and next-day expedite options ava…	– Specific product page not available, requiring nav… – Pricing subject to change and may vary bet…	www.coremarkmetals.com
Metal Rolling Services Suppliers located in Florida	Metal rolling services for high tolerance parts. Capabilities include precision sheet metal fabricat…	– High precision and tolerance – Multiple cutting technologies (plasma, laser, wate… – CNC machini…	– No specific cons mentioned – Limited geographic service area	www.thomasnet.com
Sheet Metal Fabrication Services	Various surface finishes are available, including nickel plating, electroplating, hot-dip zinc plati…	– Fast lead times starting at 3 days – No minimum order volumes – Free standard shipping for US orde…	– Material-specific limitations, such as poor corros… – Need for additional surface protection for…	www.xometry.com

Frequently Asked Questions (FAQs)

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What is custom sheet metal fabrication?

Custom sheet metal fabrication is the process of transforming flat metal sheets into custom parts and components. This involves techniques like cutting, bending, and joining to create products tailored to your specific needs.

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What materials are commonly used in custom sheet metal fabrication?

You can work with a variety of materials, including aluminum, stainless steel, brass, copper, and different types of steel. Each material has unique properties, such as strength, corrosion resistance, and conductivity, to suit various applications.

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What are the common methods used in custom sheet metal fabrication?

Common methods include bending, stretching, roll forming, and stamping to shape the metal. Cutting processes like laser cutting, plasma cutting, and punching are also used, along with joining techniques such as welding and riveting.

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What industries benefit from custom sheet metal fabrication?

Custom sheet metal fabrication is essential in industries like automotive, aerospace, construction, electrical, electronics, and medical. It is also used in household appliances, HVAC systems, and architectural features.

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How do I choose the right custom sheet metal fabrication partner?

When choosing a partner, consider their experience, the range of materials and techniques they offer, and their ability to meet your specific design requirements. Also, look for certifications like UL-listed products and adherence to national standards like those from the American Welding Society (AWS).