Are you looking for the best custom ceramic parts suppliers to meet your specific needs? Here’s a guide to help you find the top providers in the industry, ensuring you get the highest quality and precision for your applications. Let’s dive in and explore the best options available.
Machined ceramics, custom ceramic parts and components
Product Details: Anderman Ceramics supplies machined industrial ceramics in various materials, including alumina, zirconia, mullite, silicon carbide, and steatite. Processes include turning, milling, cutting/drilling, honing, and lapping/polishing.
Pros:
– Very tight tolerances possible
– Excellent surface finish
– Precision ground surfaces
– Low, medium, and high volume manufacture
– Complex shapes and multiple forming techniques
– Low cost tooling possible
Cons:
– Finish machining is a slower process due to materi…
– Only small amounts of material can be removed with…
– Green machining has limitations in finish and tole…
Ceramic Parts & Components
Product Details: Precision Ceramics offers standard and custom technical ceramic parts and components, including rods, tubes, bars, blocks, plates, and sheets. They cater to various industries such as aerospace, scientific instruments, and medical equipment.
Pros:
– Rapid Response Manufacturing: Quick quotes and pro…
– High-Tolerance Measurement: Accurate parts using t…
– Scalable Production Quantities: From prototypes to…
– Wide Range of Materials: Advanced ceramic material…
– Expert Support: Assistance throughout all stages o…
Cons:
– Complex Design: Properties can vary dramatically d…
– Specific Manufacturing Needs: Requires precise cus…
Pressed and formed ceramics, industrial ceramic shapes …
Product Details: Formed and pressed ceramics, industrial ceramic shapes, and custom components. Materials include Alumina, Zirconia, Mullite, Silicon Carbide, and Steatite.
Pros:
– Ideal for applications requiring repeatable qualit…
– Suitable for simple or complex shapes, thermal or…
– Low to high volume production capabilities.
– Multiple forming techniques available: slip castin…
– Low cost tooling possible, depending on size and s…
– Can be machined to tight tolerance and finish wher…
Cons:
– Slip casting less suited for surface finish or tig…
– Isostatically pressed ceramics require high tolera…
– Mechanical pressing has mid to good tolerances, ma…
Custom Applications
Product Details: Du-Co Ceramics produces custom technical ceramic parts using methods such as pressing, extrusion, and glazing. Materials include Steatite, Cordierite, Magnesium Oxide, Alumina, Mullite, and Forsterite.
Pros:
– High quality technical ceramics produced with adva…
– Technical engineering expertise for design and mat…
– Capable of producing millions of parts per day.
– Various processes: dry pressing, extrusion, second…
– Custom applications to meet specific needs.
– Quality control through rigorous production proces…
Cons:
– Wall sections and hole diameters have specific lim…
– Holes in horizontal planes cannot be achieved in t…
– Counterbores or blind holes should not exceed 50%…
– Tighter tolerances increase costs due to slower pr…
– Sharp points and thin sections can prompt cracking…
Custom Ceramic Components
Product Details: Stanford Advanced Materials (SAM) offers custom ceramic components made from various materials such as alumina, zirconia, and transparent spinel. These components are tailored to exact customer specifications and are used across multiple industries including aerospace,
automotive, medical devices, and electronics.
Pros:
– High precision and customization to meet specific…
– Wide range of materials available, including alumi…
– Expert consulting and guidance throughout the deve…
– Comprehensive materials selection and recommendati…
– Prototype to production manufacturing with confide…
– Testing and analysis to meet industry standards
Cons:
– High cost due to customization and specialized mat…
– Potential supply chain risks which need to be asse…
– Complex manufacturing process may require signific…
Custom Ceramic Tube and Rods
Product Details: Ortech Advanced Ceramics offers custom ceramic tubes and rods made from materials like Alumina Oxide, Zirconia Oxide, and Mullite. These components are engineered for high temperature resistance, electrical insulation, and corrosion resistance.
Pros:
– High temperature resistance
– Electrical insulation
– Corrosion resistance
– Custom-designed to meet specific needs
– ISO 9001:2015 certified for quality assurance
– State-of-the-art manufacturing facilities and cutt…
Cons:
– May require specialized handling due to material p…
– Can be expensive compared to other materials
– Limited flexibility in certain applications
AC0979 Alumina Custom Parts
Product Details: Alumina custom parts are made of aluminum oxide ceramics, with 97% or 99.80% Al2O3 content. They have high thermal conductivity, compressive strength, and thermal shock resistance. Working temperatures range from 1500°C to 1750°C.
Pros:
– High thermal conductivity and compressive strength
– Excellent thermal shock resistance and low thermal…
– High hardness and good wear resistance
– Suitable for high-temperature applications
– Good electrical insulation and chemical resistance
– Can be combined with metals and other ceramics usi…
Cons:
– Properties may vary due to different manufacturing…
– Customized parts may have different specifications…
Custom Technical Ceramics Manufacturing
Product Details: International Ceramic Engineering offers custom technical ceramic solutions, including various types of alumina oxide, boron nitride, zirconia, and other advanced ceramics and engineered plastics. They provide high-precision parts in custom geometries, addressing issues such as
wear, chemical exposure, and high heat.
Pros:
– Tailored solutions to meet specific client needs e…
– State-of-the-art manufacturing facility in the USA…
– Expertise in diamond grinding, laser machining, an…
– Use of advanced CNC technology and automation for…
– Local manufacturing supporting the domestic econom…
Cons:
– Technical ceramics are extremely hard and brittle,…
– Machining and grinding tools experience significan…
– Achieving the desired surface finish and dimension…
Custom Technical Ceramic Solutions
Product Details: Precision Ceramics offers custom technical ceramic solutions with a wide range of advanced ceramic materials, including alumina, zirconia, silicon carbide, and boron nitride. They provide ultra-precise machining services and support throughout all stages of product
design and development.
Pros:
– Internationally recognized expertise in custom tec…
– Broad range of ceramics and ultra-precise machinin…
– Support throughout all stages of product design an…
– Wide selection of ceramic materials to meet unique…
– Comprehensive services from development and design…
Cons:
– No specific pricing information available on the w…
– Limited information on minimum order quantities or…
Ceramic Custom Part
Product Details: JSK Industrial Supply offers custom ceramic parts, including 96% Alumina and 99.5% Alumina Ceramic Crucible Boat Sagger for sintering lithium batteries. These parts are made to tight tolerances and can be metallized for bonding or
welding.
Pros:
– Rapid prototyping with shipping in as few as 3 day…
– Quotes returned in as fast as 4 hours.
– Quality inspections using CMM and advanced QC tech…
– Supports tight tolerances up to ± 0.0005″ dependin…
Cons:
– No specific pricing details provided on the page,…
– Limited information on material properties and app…
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Machined ceramics, custom ceramic parts and components | Anderman Ceramics supplies machined industrial ceramics in various materials, including alumina, zir… | – Very tight tolerances possible – Excellent surface finish – Precision ground surfaces – Low, mediu… | – Finish machining is a slower process due to materi… – Only small amounts of material can be remo… | www.earthwaterfire.com |
| Ceramic Parts & Components | Precision Ceramics offers standard and custom technical ceramic parts and components, including rods… | – Rapid Response Manufacturing: Quick quotes and pro… – High-Tolerance Measurement: Accurate parts… | – Complex Design: Properties can vary dramatically d… – Specific Manufacturing Needs: Requires pre… | precision-ceramics.com |
| Pressed and formed ceramics, industrial ceramic shapes … | Formed and pressed ceramics, industrial ceramic shapes, and custom components. Materials include Alu… | – Ideal for applications requiring repeatable qualit… – Suitable for simple or complex shapes, the… | – Slip casting less suited for surface finish or tig… – Isostatically pressed ceramics require hig… | www.earthwaterfire.com |
| Custom Applications | Du-Co Ceramics produces custom technical ceramic parts using methods such as pressing, extrusion, an… | – High quality technical ceramics produced with adva… – Technical engineering expertise for design… | – Wall sections and hole diameters have specific lim… – Holes in horizontal planes cannot be achie… | du-co.com |
| Custom Ceramic Components | Stanford Advanced Materials (SAM) offers custom ceramic components made from various materials such… | – High precision and customization to meet specific… – Wide range of materials available, includin… | – High cost due to customization and specialized mat… – Potential supply chain risks which need to… | www.samaterials.com |
| Custom Ceramic Tube and Rods | Ortech Advanced Ceramics offers custom ceramic tubes and rods made from materials like Alumina Oxide… | – High temperature resistance – Electrical insulation – Corrosion resistance – Custom-designed to me… | – May require specialized handling due to material p… – Can be expensive compared to other materia… | www.ortechceramics.com |
| AC0979 Alumina Custom Parts | Alumina custom parts are made of aluminum oxide ceramics, with 97% or 99.80% Al2O3 content. They hav… | – High thermal conductivity and compressive strength – Excellent thermal shock resistance and low th… | – Properties may vary due to different manufacturing… – Customized parts may have different specif… | www.preciseceramic.com |
| Custom Technical Ceramics Manufacturing | International Ceramic Engineering offers custom technical ceramic solutions, including various types… | – Tailored solutions to meet specific client needs e… – State-of-the-art manufacturing facility in… | – Technical ceramics are extremely hard and brittle,… – Machining and grinding tools experience si… | intlceramics.com |
| Custom Technical Ceramic Solutions | Precision Ceramics offers custom technical ceramic solutions with a wide range of advanced ceramic m… | – Internationally recognized expertise in custom tec… – Broad range of ceramics and ultra-precise… | – No specific pricing information available on the w… – Limited information on minimum order quant… | precision-ceramics.com |
| Ceramic Custom Part | JSK Industrial Supply offers custom ceramic parts, including 96% Alumina and 99.5% Alumina Ceramic C… | – Rapid prototyping with shipping in as few as 3 day… – Quotes returned in as fast as 4 hours. – Q… | – No specific pricing details provided on the page,… – Limited information on material properties… | jskindustrial.com |
Frequently Asked Questions (FAQs)
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Can you make ceramic parts according to my specific drawings or designs?
Yes, you can have ceramic parts customized to your drawings. Many manufacturers, like Xiamen Mascera Technology and Precision Ceramics, specialize in producing tailor-made ceramic parts based on your specifications.
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What are the advantages of using 3D additive manufacturing for ceramic parts?
Using 3D additive manufacturing allows for the creation of complex geometries, internal structures, and undercuts that are impossible with conventional methods. It also shortens development and production time and eliminates the need for tool adjustments.
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How accurate can the dimensions and surface finish of custom ceramic parts be?
Custom ceramic parts can achieve high accuracy. For example, “as fired” dimensions typically have a tolerance of +/-1% or +/- .005″, and diamond grinding can produce tolerances as tight as +/- .002″.
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Can I order just one prototype or do I need to order in large batches?
You can order just one prototype or a small batch. Manufacturers like Smartech/Steinbach and Precision Ceramics cater to both small-scale and large-scale production needs, ensuring high-quality parts regardless of the quantity.
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How durable are ceramic parts under high heat or high pressure conditions?
Ceramic parts are highly durable and can withstand extreme temperatures (up to 1600°C/2900°F) and high pressure without compromising their mechanical and electrical properties. They are also resistant to wear, tear, and corrosion.
