Are you searching for the perfect custom cable assembly supplier for your project? With so many options available, choosing the right one can be overwhelming. Let’s break down the top custom cable assembly suppliers to help you make an informed decision.
Custom Cable Assembly Manufacturer in Warner Robins, GA
Product Details: Services include reverse engineering, rapid prototyping, prep services (stripping, tinning, partial assembly), custom printed labels, and private labeling. They also provide flexible inventory management solutions and maintain controlled specifications and drawings.
Pros:
– Quick turnaround with no minimum quantity on order…
– High-quality customer service and ethical standard…
– Ability to advise on manufacturability and cost re…
– Stocking of obsolete parts
– Flexible inventory management and just-in-time sol…
– Rapid prototyping for reliability and performance…
Cons:
– Limited geographical presence, primarily based in…
– Dependence on specific industry needs, such as RF…
Cable Assemblies – Coaxial, Ethernet, Fiber Optic, USB & …
Product Details: L-com offers a wide range of cable assemblies including coaxial, Ethernet, fiber optic, USB, and FireWire. These cables are available in various configurations and lengths.
Pros:
– High-quality materials ensure distortion-free tran…
– Gold plated center contacts minimize signal loss.
– Same-day shipping available for in-stock products.
– Custom cable configuration tools for tailored need…
– Variety of shielding types for different applicati…
Cons:
– No specific details on durability or lifespan.
– Custom configurations may have longer lead times.
Custom Cable: Home
Product Details: Custom Cable offers customized cable solutions with an online cable builder for quick delivery. Products include fiber optic, RF cables, and network infrastructure solutions.
Pros:
– Fast turnaround and no minimum order quantity.
– High-quality products certified to the highest sta…
– Unsurpassed engineering support and customer-drive…
– Access to the largest portfolio of quality RF cabl…
– Specialized network infrastructure solutions and i…
Cons:
– No detailed pricing information available on the w…
– Limited information on specific materials and cust…
Custom Cable Assembly Solutions
Product Details: Custom assemblies support multiple terminations (IDT, crimp, solder, welded) and various cable types (RG braided, micro coax, semi-rigid). Global manufacturing and material sourcing are available.
Pros:
– Provides design flexibility with various connector…
– Ensures reliable connections in harsh environments…
– Offers strain relief and cable protection through…
– Supports multiple termination types for applicatio…
– Global manufacturing and material sourcing capabil…
– Meets automotive industry standards with ISO/TS169…
Cons:
– High initial costs for custom designs and prototyp…
– Potential complexity in designing and managing cus…
– Dependence on Molex’s proprietary techniques and m…
Custom Cable Assemblies
Product Details: LCSC offers custom cable assemblies with a wide range of connector and wire resources. They provide quotations within 24 hours and have their own production lines to shorten lead times by 5-7 days. They support
prototyping and offer materials from renowned brands like JST, MOLEX, and TE. The cables are certified by UL, RoHS, and REACH.
Pros:
– Fast quotation within 24 hours
– Shortened production lead time by 5-7 days
– Support for prototyping
– Materials from renowned brands
– Certified by UL, RoHS, and REACH
– Professional technical engineers for technical sup…
Cons:
– No specific cons mentioned, but potential issues c…
Major Custom Cable
Cable Assemblies | Products
Product Details: Capabilities include over-molding, custom backshells, unique cable transitions, and braiding for EMI/RFI and mechanical abrasion production.
Pros:
– High-quality manufacturing and control
– Customizable solutions for various applications
– High-performance and reliable electrical performan…
– Durable and withstand harsh environmental hazards
– Compliant with multiple standards (e.g., MSA, UL,…
– Wide range of connectors and accessories available
Cons:
– Complexity may require specialized knowledge for c…
– High-volume orders may have longer lead times
– Custom solutions can be more expensive than standa…
Customer-specific cable assemblies
Product Details: Phoenix Contact offers customer-specific cable assemblies with a wide range of designs, codings, and pin assignments for signal, data, and power transmission. Custom cable sets are tailored to specific installation situations.
Pros:
– Consistent solutions for transmitting signals, dat…
– Custom marking and labeling options
– Custom packaging with logo or bar code
– Development, qualification, and certification from…
– Simultaneous engineering of items and production
– Early delivery of prototypes
Cons:
– May require specific minimum batch sizes
– Complexity in custom designs could increase costs
– Dependence on Phoenix Contact’s production and del…
Cable Assemblies
Product Details: Circuit Assembly manufactures custom cable assemblies at their USA and international facilities. They offer tailored solutions for various industries, including medical, communications, and aerospace. Services include cable design, engineering support, and comprehensive quality standards.
Pros:
– State-of-the-art automation for precise assembly
– Flexible manufacturing capabilities to meet dynami…
– Adherence to IPC/WHMA-A-620 standards for quality…
– Ability to handle prototype to large-scale product…
– Customizable cable features such as conductor size…
– Rapid production capabilities to meet tight deadli…
– Industry compliance and rigorous testing protocols
– Cost efficiency and timely delivery
Cons:
– No specific cons mentioned, but reliance on high-q…
– Complex projects may require extensive design and…
Custom Wire Harnesses | Custom Cable Assemblies
Product Details: Custom Cord & Harness Assemblies manufactures commercial and industrial wire harness assemblies, multi-conductor cable assemblies, and power cords. They serve diverse industries including appliance, refrigeration, HVAC, off-road vehicles, consumer products, commercial, industrial, and scientific.
Pros:
– Responsive quotes and design assistance
– Wide range of existing connector tooling
– High speed, automated production equipment
– 100% testing of products
– UL/CSA-certified and follows IPC standards
– Low total cost of ownership
Cons:
– No specific cons mentioned on the website
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Custom Cable Assembly Manufacturer in Warner Robins, GA | Services include reverse engineering, rapid prototyping, prep services (stripping, tinning, partial… | – Quick turnaround with no minimum quantity on order… – High-quality customer service and ethical… | – Limited geographical presence, primarily based in… – Dependence on specific industry needs, such… | customcableinc.com |
| Cable Assemblies – Coaxial, Ethernet, Fiber Optic, USB & … | L-com offers a wide range of cable assemblies including coaxial, Ethernet, fiber optic, USB, and Fir… | – High-quality materials ensure distortion-free tran… – Gold plated center contacts minimize signa… | – No specific details on durability or lifespan. – Custom configurations may have longer lead times. | www.l-com.com |
| Custom Cable: Home | Custom Cable offers customized cable solutions with an online cable builder for quick delivery. Prod… | – Fast turnaround and no minimum order quantity. – High-quality products certified to the highest st… | – No detailed pricing information available on the w… – Limited information on specific materials… | customcable.com |
| Custom Cable Assembly Solutions | Custom assemblies support multiple terminations (IDT, crimp, solder, welded) and various cable types… | – Provides design flexibility with various connector… – Ensures reliable connections in harsh envi… | – High initial costs for custom designs and prototyp… – Potential complexity in designing and mana… | www.molex.com |
| Custom Cable Assemblies | LCSC offers custom cable assemblies with a wide range of connector and wire resources. They provide… | – Fast quotation within 24 hours – Shortened production lead time by 5-7 days – Support for prototyp… | – No specific cons mentioned, but potential issues c… | www.lcsc.com |
| Major Custom Cable | majorcustomcable.com | |||
| Cable Assemblies | Products | Capabilities include over-molding, custom backshells, unique cable transitions, and braiding for EMI… | – High-quality manufacturing and control – Customizable solutions for various applications – High-pe… | – Complexity may require specialized knowledge for c… – High-volume orders may have longer lead ti… |
| Customer-specific cable assemblies | Phoenix Contact offers customer-specific cable assemblies with a wide range of designs, codings, and… | – Consistent solutions for transmitting signals, dat… – Custom marking and labeling options – Cust… | – May require specific minimum batch sizes – Complexity in custom designs could increase costs – Dep… | www.phoenixcontact.com |
| Cable Assemblies | Circuit Assembly manufactures custom cable assemblies at their USA and international facilities. The… | – State-of-the-art automation for precise assembly – Flexible manufacturing capabilities to meet dyn… | – No specific cons mentioned, but reliance on high-q… – Complex projects may require extensive des… | www.circuitassembly.com |
| Custom Wire Harnesses | Custom Cable Assemblies | Custom Cord & Harness Assemblies manufactures commercial and industrial wire harness assemblies, mul… | – Responsive quotes and design assistance – Wide range of existing connector tooling – High speed, a… | – No specific cons mentioned on the website |
Frequently Asked Questions (FAQs)
# What is a Custom Cable Assembly?
A custom cable assembly is a tailored cable solution designed to meet your specific requirements, including length, conductor size, insulation, and connector types, ensuring optimal performance for your unique application.
# How Do I Measure a Custom Cable Assembly Correctly?
When measuring, ensure the cable is not under load, as this can affect its length. Measure from bearing point to bearing point to get accurate dimensions, and consider providing a drawing for clarity.
# What Information Do I Need to Provide for a Custom Cable Assembly?
To start, you’ll need to provide details about your application, environmental conditions, voltage, temperature range, and any necessary certifications or approvals. This helps in designing a cable that perfectly fits your needs.
# Can I Customize the Identification on My Cable Assembly?
Yes, you can customize the identification on your cable assembly. Options include mechanically etched part numbers, simple paper tags, or other methods to meet your specific requirements, especially for industries like aircraft and military.
# How Do I Choose the Right Manufacturer for My Custom Cable Assembly?
When selecting a manufacturer, consider their expertise, certifications, and quality control standards. Ensure they understand your industry’s needs and can provide valuable insights during the design process to guarantee reliable and efficient custom cables.
