Are you looking for the best cable assembly manufacturers to meet your specific needs? With so many options available, choosing the right one can be overwhelming. Here’s a comparison of the top cable assembly manufacturers and suppliers to help you make an informed decision. Let’s dive in

Custom Wire and Cable Manufacturer | Carr Manufacturing

Product Details: Carr Manufacturing Company specializes in custom cable assemblies, wire harnesses, box build services, and power supply solutions. They serve aerospace, military, industrial, and medical industries with ISO9001, UL Listed, and RoHS compliant products.

Pros:
– High-performance custom wire harness assembly and…
– Simplifies cable assembly and improves performance…
– Turnkey solutions including box building and power…
– Meets rigorous military and medical industry stand…
– Cost-productive cable harness fabrication
– Domestic and international manufacturing capabilit…
– Individualized customer service and support

Cons:
– Limited production capacity indicated by no curren…
– Relatively small number of employees which might l…

Custom Cable Assemblies Manufacturer

Product Details: Custom power cables are available for both low and high voltage applications, with options for USB, fixed wiring, and portable cords, including hybrid cables with control signals or optical fibers.

Pros:
– Comprehensive design to production services
– Wide range of cable types and configurations
– Global manufacturing locations for flexible produc…
– Use of SOLIDWORKS for 3D prototypes and design val…
– ISO-certified manufacturing processes and quality…
– Customizable shielding solutions for signal integr…
– Support for various industry standards and certifi…

Cons:
– Shielding can add cost, weight, and complexity
– High voltage cables may require specialized materi…
– Custom designs may involve higher initial costs
– Complex projects may require extensive design and…

Cable Assembly & Wire Harness Manufacturing

Product Details: TT Electronics offers customized cable harness and overmolded assemblies providing durability and strain relief for cable interfaces. These assemblies are designed to meet specific customer requirements.

Pros:
– Enhanced durability and strain relief
– Customized to meet exact specifications
– Provides a streamlined and efficient manufacturing…
– Supports high-reliability and extreme performance…
– Includes environmental and investigative testing f…

Cons:
– May require specialized manufacturing facilities
– Could be more expensive due to customization and h…
– Dependent on complex supply chain management for e…

Cable Assembly Manufacturers

Product Details: Y.C. Cable offers custom wire and cable assemblies, including simple and complex wire harnesses, for various industries. Products are tailored to specific requirements for connectivity, length, and connectors.

Pros:
– Design flexibility to meet exact project needs
– Connector compatibility with standard and propriet…
– Customization for environmental, electrical, and m…
– Precise length and form factor to eliminate cable…
– Stringent quality control processes
– Specialized materials for specific applications
– Prototyping and testing services
– Cost-effective solutions
– Technical support for design and performance
– High-volume and low-volume production capabilities

Cons:
– May require higher upfront costs for customization
– Dependence on manufacturer for specific components…
– Potential complexity in design and testing phases

Custom Cable Assembly Manufacturer

Product Details: Electro-Prep uses automated cable processing, 100% continuity testing, and adheres to ISO 9001:2015, IPC/WHMA-A-620, and J-STD-001 standards.

Pros:
– High-quality products meeting ISO 9001:2015 and in…
– Customizable to meet specific application requirem…
– Experienced and expertly trained personnel
– State-of-the-art equipment for precise manufacturi…
– Comprehensive testing including 100% continuity te…
– Variety of cable types and configurations availabl…

Cons:
– No mention of cost-effectiveness or pricing detail…
– Limited information on lead times and delivery sch…
– Dependence on in-house training which may limit sc…

Cable Assemblies | Products

Product Details: Amphenol’s cable assemblies include simple point-to-point cables, custom high-power and high-speed data cable assemblies, and complex multi-branch harnesses for various applications.

Pros:
– Latest industry innovations in RF, fiber optics, a…
– High-quality manufacturing and control for harsh e…
– Customizable solutions using a unique configurator…
– Compliant with multiple standards (MSA, UL, CSA, I…
– Durable and reliable performance in outdoor and hi…

Cons:
– Complex configurations may require specialized exp…
– High-volume orders may have longer lead times.
– Custom solutions can be more expensive than standa…

Custom Cable Assemblies Manufacturer | Custom Cable …

Product Details: Products include molded components, coil cords, custom cable assemblies, and custom wire harnesses. They also offer SMA cable assemblies for high-frequency applications.

Pros:
– Global supply and logistics platform with manufact…
– Industry-leading certifications for quality in peo…
– Customizable features such as conductor sizes, col…
– Mission-critical custom cable assemblies tested an…
– Economical electrical solution through wire harnes…

Cons:
– No specific cons mentioned on the website.
– High dependency on global supply chains could be a…

Cable Assembly Manufacturing Capabilities

Product Details: Epec Engineered Technologies offers custom cable assembly solutions, including design, prototyping, production, and inventory management. They support low to high volume production, various industry standards, and specialized cables for automotive, medical, and military applications.

Pros:
– Expertise in designing and manufacturing cables fo…
– Global manufacturing locations for flexible produc…
– Use of SOLIDWORKS for 3D prototyping and early fit…
– Support for various industry standards and special…
– Inventory management and economic order quantities
– High-reliability solutions with overmolding for ha…
– Compliance with ISO 13485, UL, and mil-spec standa…
– Automated wire preparation and assembly systems

Cons:
– Initial tooling costs for custom overmolded cables…
– Modification of existing house tooling may incur a…
– Complex wire harnesses may not be fully automatabl…

ICA Holdings: Wire Harness & Cable & Electromechanical …

Product Details: ICA Holdings manufactures specialty wire harnesses, cable assemblies, and electromechanical assemblies. They have six strategically located facilities in the US and Mexico, each with over 20 years of experience. They serve diverse end markets including

specialty vehicles, HVAC equipment, fuel dispensers, and industrial equipment. Their capabilities include manufacturing engineering, electrical and mechanical engineering, CAD, 3D modeling, and harness design software. They use state-of-the-art equipment such as fully automated CST machines,

semi-automated machines, and cable testers.

Pros:
– Deep industry expertise and tireless support
– Exceptional engineering resources and service
– State-of-the-art manufacturing and testing equipme…
– Highly trained and experienced labor
– Competitive costs and just-in-time support
– Access to global resources through Amphenol Corpor…
– Personal attention and expedited part delivery
– Big company resources with local service

Cons:
– No specific cons mentioned on the website
– Dependence on a robust network of suppliers for co…

Casco Manufacturing: Cable and Harness Assembly …

Product Details: They offer coaxial assemblies, ground straps, D-Sub assemblies, and circular cable assemblies. Custom solutions include epoxy potting, sealing, weathertight options, high power assemblies, and custom labeling and bundling.

Pros:
– Custom solutions tailored to exact specifications
– Wide range of industries served, including data ce…
– ISO 9001 certified for quality assurance
– Products made in the USA
– Custom lengths, kitting, packaging, and labeling a…
– High-performance solutions with various configurat…

Cons:
– No specific pricing information available on the w…
– Limited information on lead times and delivery sch…
– No direct comparison with competitors provided

Comparison Table

Frequently Asked Questions (FAQs)

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What types of cable assemblies do manufacturers typically offer?

Manufacturers often provide a variety of cable assembly designs, including point-to-point assemblies, multi-termination type assemblies, ribbon assemblies, radiation tolerant designs, and crush resistant designs.

These cater to different applications and requirements.
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Can cable assembly manufacturers provide custom assemblies and samples?

Yes, many manufacturers specialize in custom cable assemblies and can provide samples for your specific application.

They work closely with you to ensure the samples meet your needs before proceeding to production.
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What is the typical lead time for cable assembly delivery?

The delivery lead time varies depending on the manufacturer, but it generally ranges from a few days to several weeks.

Factors such as material availability, production requirements, and inspection time influence the lead time.
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Do cable assembly manufacturers perform testing and quality assurance?

Yes, manufacturers conduct thorough testing during and after the manufacturing process.

This includes tests for continuity, resistance, and other specifications to ensure the cable assemblies meet industry standards and your requirements.
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What forms of payment do cable assembly manufacturers usually accept?

Most manufacturers accept various forms of payment, including credit cards like Visa, Mastercard, and American Express, as well as options for setting up Net 30 terms or paying in advance through a proforma invoice.

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